A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the tower overhead vapor is directed to an absorbing means and a heat and mass transfer means inside a processing assembly. A portion of the outlet vapor from the processing assembly is compressed to higher pressure, cooled and substantially condensed in a heat exchange means inside the processing assembly, then expanded to lower pressure and supplied to the heat and mass transfer means to provide cooling. Condensed liquid from the absorbing means is fed to the tower.

A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the tower overhead vapor is directed to an absorbing means and a heat and mass transfer means inside a processing assembly. A portion of the outlet vapor from the processing assembly is compressed to higher pressure, cooled and substantially condensed in a heat exchange means inside the processing assembly, then expanded to lower pressure and supplied, to the heat and mass transfer means to provide cooling. Condensed liquid from the absorbing means is fed to the tower.

A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the expanded first stream is heated to form a vapor fraction and a liquid fraction. The vapor fraction is combined with the tower overhead vapor, directed to a heat and mass transfer means inside a processing assembly, and cooled and partially condensed by the expanded first stream to form a residual vapor stream and a condensed stream. The condensed stream is combined with the liquid fraction and supplied to the tower at its top feed point.

A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the expanded first stream is heated to form a vapor fraction and a liquid fraction. The vapor fraction is combined with the tower overhead vapor, directed to a heat and mass transfer means inside a processing assembly, and cooled and partially condensed by the expanded first stream to form a residual vapor stream and a condensed stream. The condensed stream is combined with the liquid fraction and supplied to the tower at its top feed point.

A method and apparatus for increasing argon recovery in which an impure argon stream is separated from air within a cryogenic air separation unit and purified within an integrated, multi-stage pressure swing adsorption system to produce product grade argon with high argon recovery levels.

A method and apparatus for argon recovery in which an impure argon stream is separated from air within a cryogenic air separation unit having an argon rejection column and a reflux type argon condenser disposed internally within the lower pressure column. An impure argon stream is subsequently recovered from the argon rejection column and purified within an integrated adsorbent based argon refining and purification subsystem to produce product grade argon. The waste stream from the adsorbent based argon refining and purification subsystem is recycled back to the argon rejection column so as to improve the argon recovery.

A system for separating nitrogen from hydrocarbon streams comprising a distillation column, a first heat exchange system, and a second heat exchange system. The distillation column has an inlet configured to receive a hydrocarbon feed stream comprising nitrogen and at least 50 mol % hydrocarbons. The first heat exchange system is coupled to a top end of the distillation column and comprises one or more heat exchangers configured to cool the vapor to separate nitrogen from the vapor while simultaneously achieving mass transfer to produce a first product. The second heat exchange system is coupled to a bottom end of the distillation column and comprises one or more heat exchangers configured to heat the liquid to separate liquefied natural gas from the liquid while simultaneously achieving mass transfer to produce a second product.

According to one or more embodiments, a method for separating nitrogen from hydrocarbon streams, comprising: receiving a hydrocarbon feed stream comprising nitrogen and at least 50% hydrocarbons through an inlet of a housing; separating the hydrocarbon feed stream into a vapor and a liquid in the housing; receiving a cooling medium through an inlet of a first heat exchanger and mass transfer device located at the top of the housing; cooling the vapor with the cooling medium as the vapor flows through the first heat exchanger and mass transfer device to separate nitrogen from the vapor to produce a first product; receiving a heating medium through an inlet of a second heat exchanger and mass transfer device located at the bottom of the housing; and heating the liquid with the heating medium as the liquid flows through the second heat exchanger and mass transfer device to separate liquefied natural gas from the liquid to produce a second product