A method and a system for separating a feed flow which contains at least hydrogen and a hydrocarbon with three or four carbon atoms per molecule, in particular propane, propylene, propadiene, butane, 1-butene, 2-butene, and/or 1,3-butadiene. The condensed feed flow is cooled over multiple cooling steps in at least two heat exchangers and is then separated into a condensate and a residual gas flow after each cooling step. The at least two heat exchangers are operated at least two different temperature levels, wherein a hot heat exchanger is operated at an average temperature level, and a cold heat exchanger is operated at a lower temperature level. An internal refrigerant which is made of a part of one of the condensate flows and a part of one of the residual gas flows, is used to dispense a part of the heat from the cold heat exchanger.

The invention relates to a refrigeration system that in mode 1 prepares a reservoir of cooled refrigerant before flowing unconditioned gas through the system, and in mode 2, continuously cools feed gas with the prepared refrigerant inventory, extracting natural gas liquids (NGLs) comprising predominantly ethane, propane, butane, and condensate and controlled by a control system without needing ramp up time.

Methods and systems for processing natural gas to meet gas pipeline specifications and/or recovering natural gas liquids (NGL). The natural gas is cooled and distilled such that propane and heavier components are produced as a bottoms NGL product, and inerts, methane, ethane, and other lighter portions are produced as a fuel gas grade/quality residue gas product stream. The gas can optionally be treated to remove hydrogen-sulfide and/or carbon dioxide. The NGL product can be split into a marketable propane and butane liquefied petroleum gas (LPG) liquid product and a natural gas condensate product.

Implementations described and claimed herein provide systems and methods for processing liquefied natural gas (LNG). In one implementation, a solvent is injected into a feed of natural gas at a solvent injection point. A mixed feed is produced from a dispersal of the solvent into the feed of natural gas. The mixed feed contains heavy components. A chilled feed is produced by chilling the mixed feed. The chilled feed includes a vapor and a condensed liquid. The condensed liquid contains a fouling portion of the heavy components condensed by the solvent during chilling. The liquid containing the fouling portion of the heavy components is separated from the vapor. The vapor is directed into a feed chiller heat exchanger following separation of the liquid containing the fouling portion of the heavy components from the vapor, such that the vapor being directed into feed chiller heat exchanger is free of freezing components.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

A hydrogen feed stream comprising oxygen and one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, and water, is purified by first removing oxygen using a copper oxide and/or manganese oxide getter, then using a cryogenic temperature swing adsorption (CTSA) process with high overall recovery of hydrogen. The oxygen getter prevents an explosive mixture of hydrogen and oxygen from occurring in the CTSA during regeneration.

A hydrogen feed stream comprising one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, oxygen, and water, is contacted with liquid hydrogen in a cryogenic wash column (CWC) process that produces pure hydrogen with high overall recovery. The waste liquid stream leaving the CWC may be used to improve the performance of upstream hydrogen processing steps.

A hydrogen feed stream comprising oxygen and one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, and water, is purified using a cryogenic temperature swing adsorption (CTSA) process with high overall recovery of hydrogen. The CTSA is regenerated using an inert gas to prevent an explosive mixture of hydrogen and oxygen from occurring.

A process for cryogenic separation of a feed stream containing methane and air gases in which: the feed stream is cooled in order to produce a cooled stream, at least one portion of the cooled stream is sent to one level of a distillation column, a bottom stream is drawn off from the distillation column, the bottom stream being enriched in methane relative to the feed stream, a stream enriched in oxygen and in nitrogen relative to the feed stream is drawn off from the distillation column, at least one noncombustible dilution stream that is more volatile than oxygen is introduced into the distillation column at at least one level lower than the one at which the cooled stream is introduced. The dilution stream is extracted from the feed stream. Facility for producing biomethane by purification of biogases derived from non-hazardous waste storage facilities (NHWSF) implementing the process.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.