A golf club head comprising two components, wherein the first component comprise a ball striking surface, a striking face return, and a sole extension with a rear mass. And wherein the second component comprises a lower density material, comprising part of the crown and part of the sole. The first component comprises a majority of the mass of the golf club head, having a rear mass comprising 20% to 35% of the mass of the golf club head.

Described herein are embodiments of golf club heads having a balance of the following parameters: a low and back club head center of gravity position, a high moment of inertia, a large Ixy product of inertia, and low aerodynamic drag. Methods of manufacturing the embodiments of golf club heads having a balance of club head center of gravity position, moment of inertia, product of inertia, and aerodynamic drag are also described herein.

A method of forming a golf club head that is capable improving on the inertia properties of a golf club head all while also improving the Center of Gravity (CG) location is disclosed herein. More specifically, the method forms a golf club head that achieves a relative low Moment of Inertia (MOI) about the Z-axis (MOI-Z) as well as a relatively low MOI about the Shaft-axis (MOI-SA).

Some embodiments of the lightweight golf clubs described herein include a thin crown, a thin sole, a mass efficient weight system, and a thin faceplate to maximize performance gains (e.g., ball travel distance, impact efficiency, and ball speed) targeted to individuals with swing speeds less than 85 mph. As will be further described below, in order to achieve a lightweight golf club head (having a thin crown, a thin sole, a mass efficient weight system, and a thin faceplate), the golf club head further comprises a crown-to-faceplate bridge and a sole-to-faceplate bridge to control the characteristic time (CT) properties of the golf club head.

A multi-material golf club head having an improved performance is disclosed. More specifically, the present invention relates to a multi-material golf club head having a metallic frontal striking face portion and aft body portion with a crown opening and a sole opening that are covered by a composite crown sub-shell and a composite sole sub-shell, respectively.

Golf club components with complex structures such as lattice structures, beam structures, and complex surface-based structures, are described herein. A binder jet machine is used create complex structures within these golf club components to optimize weighting, sound, and performance of golf club heads. These components may be manufactured using a method that includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

A golf club head includes a main body and a plate member disposed on the main body. The plate member includes a plurality of carbon fiber layers which are stacked on each other and are impregnated with a thermoset carbon fiber resin containing carbon nanotubes. The carbon nanotubes are present in an amount ranging from 0.01 wt% to 5 wt%, based on the total weight of the thermoset carbon fiber resin.

Embodiments of a golf club head comprising a first component and a second component that are coupled together to enclose a hollow interior are disclosed herein. The first component comprises at least a striking face, a striking face return, and a rear extension. In some embodiments, the first component also comprises a weight channel at a rear end and one or more braces that attach to the striking face return and the rear extension. The second component comprises a crown portion, a sole toe portion, and a sole heel portion. The density of the second component is less than the density of the first component. In some embodiments, the first component mass is 85% to 96% of a mass of the golf club head.

Examples of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a body portion of a golf club head may include a cavity having an opening and an interior structure defined by a wall portion and a base portion. A hosel portion may include an insert portion and a neck portion extending therefrom. The hosel portion may be attached to the body portion by an interference fit between the neck portion and the opening of the cavity. The insert portion may be received inside the cavity and may be spaced apart from the interior structure of the cavity. A space between the insert portion and the interior structure of the cavity may be partially or entirely filled with an adhesive to hold the hosel portion in place. Other examples may be described and claimed.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components. The insert may be bonded to the frontal pocket using an adhesive impregnated within a glass fiber weave.