Methods of manufacturing a golf club head with one or more stiffening members proximate the face, and particularly solid rods or a plate with one or more cutouts, is disclosed herein. One method includes the steps of preparing a wax mold of a golf club head including a plate stiffening member with excess material, casting the golf club head, and machining away the excess material. Another method includes the steps of casting a golf club body, providing a plate stiffening member, providing a face component such as a face cup, tack welding the plate stiffening member and the face component to the golf club body, and welding these parts together.

A golf club head includes a golf club body including a crown, a sole, and a skirt connected between the crown and the sole, the golf club body including a front including a leading edge and a back including a trailing edge, and a hosel connected to the golf club body; a face connected to the front of the golf club body, the face including a geometric center, the golf club head including modifiable boundary conditions.

Some disclosed golf club heads include body having at least one raised sole portion and a cantilevered ledge extending down around a perimeter of the club head below the level of the raised sole portion. Some disclosed golf club heads include one or more sole openings in the body and a sole insert that is mounted inside the body over the sole openings. The sole can include weight tracks as well, and a rear weight track can extend between a toe side sole opening and a heel side sole opening. A crown insert can also be included that is mounted over an upper opening in the body.

Embodiments of golf club heads with turbulators and methods to manufacture golf club heads with turbulators are generally described herein. Other embodiments may be described and claimed.

Methods of creating golf club components with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, are described herein. In particular, a binder jet machine is used create complex structures to optimize weighting, sound, and performance of golf club heads. The method preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

An iron-type golf club incorporating an aperture extending through the shell on the sole. The location and size of the aperture selectively increase deflection of the face.

A golf club head includes a golf club body including a crown, a sole, and a skirt connected between the crown and the sole, the golf club body including a front including a leading edge and a back including a trailing edge, and a hosel connected to the golf club body; a face connected to the front of the golf club body, the face including a geometric center, the golf club head including modifiable boundary conditions.

A state of a golf club head placed such that a shaft axis line is vertical to a horizontal plane and a normal line is parallel to a first perpendicular plane on which the shaft axis line lies is defined as a 0-degree state. A direction parallel to the first perpendicular plane and parallel to the horizontal plane is defined as a projection direction. A projected area of the head projected in the projection direction when the head is rotated by θ°about the shaft axis line toward a back side from the 0-degree state is denoted by WAθ. WAθ is divided by the shaft axis line into a first region (having an area denoted by Afθ) and a second region (having an area denoted by Abθ), and a difference (Afθ-Abθ) is denoted by Sθ. S90 is -4500 (mm.sup.2) or less. S15 is 4700 (mm.sup.2) or less.

A shaft includes a tip end and a butt end. In the shaft, a flexural rigidity at a point located 130 mm apart from the tip end is denoted by E1, a flexural rigidity at a point located 1030 mm apart from the tip end is denoted by E10, and a torsional rigidity at the point located 130 mm apart from the tip end is denoted by G1. A ratio (E10/E1) is greater than or equal to 2.4 and less than or equal to 8. The flexural rigidity E1 is less than or equal to 2.5 (kgf.Math.m.sup.2). The flexural rigidity E10 is greater than or equal to 6.0 (kgf.Math.m.sup.2). The torsional rigidity G1 is greater than or equal to 0.5 (kgf.Math.m.sup.2). A ratio (E1/G1) is greater than or equal to 1.0 and less than or equal to 4.0.

Wood-type golf clubs and/or golf club heads include: (a) a golf club head base member including a face member having a ball striking face; and (b) a polymeric body member engaged with the golf club head base member, wherein the polymeric body member is formed via a rotational molding process (or other centrifugal force inducing molding process) and/or engaged with the golf club head base member via a rotational molding process (or other centrifugal force inducing molding process). The polymeric body member forms at least a portion of a crown member of the club head in some structures.