A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

A method and apparatus for producing a purified liquid argon product in which liquid argon having oxygen impurities is produced in a cryogenic air separation plant by separating argon from oxygen within an argon column. An impure liquid argon stream, composed of part of the liquid argon, is purified in an adsorbent bed by adsorbing the oxygen impurities in an adsorbent to produce a purified liquid argon stream that constitutes the purified liquid argon product. During adsorption, the adsorbent bed is maintained at a reduced temperature with a coolant to prevent vaporization of the liquid argon. The bed is then regenerated by draining residual liquid argon from the adsorbent bed, introducing the residual liquid argon back into the air separation plant and then desorbing the oxygen impurities with a regeneration gas. After regeneration, the adsorbent bed is refilled with purified liquid argon prior to being brought back on-line.

A method and apparatus for producing a purified liquid argon product in which liquid argon having oxygen impurities is produced in a cryogenic air separation plant by separating argon from oxygen within an argon column. An impure liquid argon stream, composed of part of the liquid argon, is purified in an adsorbent bed by adsorbing the oxygen impurities in an adsorbent to produce a purified liquid argon stream that constitutes the purified liquid argon product. During adsorption, the adsorbent bed is maintained at a reduced temperature with a coolant to prevent vaporization of the liquid argon. The bed is then regenerated by draining residual liquid argon from the adsorbent bed, introducing the residual liquid argon back into the air separation plant and then desorbing the oxygen impurities with a regeneration gas. After regeneration, the adsorbent bed is refilled with purified liquid argon prior to being brought back on-line.

A method and apparatus for producing a purified liquid argon product in which liquid argon having oxygen impurities is produced in a cryogenic air separation plant by separating argon from oxygen within an argon column. An impure liquid argon stream, composed of part of the liquid argon, is purified in an adsorbent bed by adsorbing the oxygen impurities in an adsorbent to produce a purified liquid argon stream that constitutes the purified liquid argon product. During adsorption, the adsorbent bed is maintained at a reduced temperature with a coolant to prevent vaporization of the liquid argon. The bed is then regenerated by draining residual liquid argon from the adsorbent bed, introducing the residual liquid argon back into the air separation plant and then desorbing the oxygen impurities with a regeneration gas. After regeneration, the adsorbent bed is refilled with purified liquid argon prior to being brought back on-line.

A system and method for producing argon that uses a higher pressure column, a lower pressure column, and an argon column collectively configured to produce nitrogen, oxygen and argon products through the cryogenic separation of air. The present system and method also employs a once through argon condensing assembly that is disposed entirely within the lower pressure column that is configured to condense an argon rich vapor stream from the argon column against the oxygen-enriched liquid from the higher pressure column to produce an argon liquid product. The control system is configured for optimizing the production of argon product by ensuring an even flow split of the oxygen-enriched liquid is distributed to the argon condenser cores and by adjusting the flow rate of the argon removed from the argon condensing assembly to maintain the liquid/vapor balance in the argon condensing assembly within appropriate limits.

The present application discloses a waste argon separation system capable of reducing emission of cryogenic waste argon. The waste argon separation system capable of reducing emission of cryogenic waste argon includes a valve bank, at least two adsorption towers, sewage discharge channels having at least the same number as the adsorption towers, a gas inlet component, and at least one argon reflux component. The valve bank includes a gas inlet valve, an analytic control valve, and at least two sewage discharge valves. The top of each of the adsorption towers is provided with an argon-rich gas outlet, and the argon-rich gas outlet at the top of each of the adsorption towers is connected to each other to form a regeneration channel. The argon-rich gas outlet at the top of each of the adsorption towers is further connected to an argon-rich gas outlet channel.

A cryogenic air rectification system comprising a high pressure column, a low pressure column and an argon removal unit coupled to a condenser evaporator, wherein the system is configured to pass gas from a position above an oxygen section of the low pressure column as an argon removal feed gas to a lower region of the argon removal unit, wherein the system is configured to condense gas from an upper region of the argon removal unit in the condenser evaporator to form a condensate, wherein the system is configured to pass further gas from the top of the upper region of the argon removal unit out of the system, and wherein the system is configured to pass at least a part of the condensate as a reflux to the upper region of the argon removal unit.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency. Some embodiments can be adapted so that at least a portion of a mixed nitrogen-oxygen fluid is at least partially vaporized and fed to a low pressure column.

An air separation unit including: a main heat exchanger, a medium-pressure rectification column, a low-pressure rectification column, a crude argon column, a nitrogen condenser, a crude argon condenser, an oxygen turbine, a nitrogen compressor, and a nitrogen turbine. The nitrogen turbine expands nitrogen gas supplied from the nitrogen compressor. The air separation unit includes an inlet temperature of the oxygen turbine is lower than an inlet temperature of the nitrogen turbine.