The present provides a helium gas separation and recovery process involving cryogenic fractionation process, which comprises cooling a dehydrated high-pressure gas stream while maintain velocity and pressure of the stream; reducing pressure of the dehydrated high-pressure gas stream via a Joule-Thompson's process to obtain a partially liquefied gas stream; and iii) subjecting the partially liquefied gas stream to at least one gas-liquid separation process to obtain at least one liquid stream and a gaseous stream comprising helium, and a residual amount of the gaseous components; recycling the liquid stream obtained in step iii) for use as cooling refrigerant to cool the dehydrated high-pressure gas stream; and purifying the unrefined helium gas stream using pressure swing adsorption (PSA) and/or membrane separation process to obtain a helium product stream having a purity of 98.0 mole % or more.

A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

The invention relates to a facility for producing liquid helium from a source gas mixture substantially comprising nitrogen and helium. The facility includes a cryogenic purifier including a system for separating the nitrogen from the source gas mixture with a view to producing helium at a temperature lower than the temperature of the source gas. The facility also includes a helium liquefier that subjects the helium to a work cycle including, in series: compressing the helium, cooling and decompressing the compressed helium, and reheating the cooled, decompressed helium. The facility includes a helium transfer pipe connecting an outlet of the purifier to an inlet of the liquefier in order to transfer helium produced by the purifier into the work cycle of the liquefier. The facility is characterized in that the cryogenic purifier includes a decompression system that includes an inlet to be connected to a source of pressurized nitrogen gas. Said system for decompressing the nitrogen gas exchanges heat with the separation system in order to transfer cold from the decompressed nitrogen gas to said separation system.

An apparatus and process for liquid oxygen production can be configured to avoid use of a feed compressor and a recycle compressor. Embodiments can be configured for open loop operation so that a relatively low yield liquid oxygen recovery can be obtained from a feed output from an electrolyzer that is comprised mostly of oxygen (e.g. at least 80 volume percent oxygen, between 80 vol % and 100 vol % oxygen, etc.). The relatively low yield liquid oxygen recovery can be surprisingly provided to permit an advantageous recovery of oxygen to limit waste oxygen that may ultimately be vented while also minimizing equipment and power requirements for the liquid oxygen recovery.

A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

A system includes a waste heat recovery heat exchanger configured to heat a heating fluid stream by exchange with a heat source in a crude oil associated gas processing plant; and a modified Goswami energy conversion system. The modified Goswami energy conversion system includes a first group of heat exchangers configured to heat a first portion of a working fluid by exchange with the heated heating fluid stream; and a second group of heat exchangers configured to heat a second portion of the working fluid. The modified Goswami energy conversion system includes a rectifier configured to receive the heated first and second portions of the working fluid and a third portion of the working fluid and to output an overhead discharge stream and a liquid stream, the third portion of the working fluid being at a lower temperature than the heated first and second portions of the working fluid. The modified Goswami energy conversion system includes a cooling subsystem including one or more cooling elements configured to cool a chilling fluid stream by exchange with the overhead discharge stream; and a turbine configured to generate power from the liquid stream of the working fluid.

The present invention relates to a cold box cycle which allows for independent control of the heat supplied for reboilers associated with the separation columns. More specifically, the invention relates to the tight control of the hydrogen removal separation, thus avoiding the possibility of excess reboiling in this separation. Optimal reboiling also results in a lower temperature of the hydrogen depleted liquid from this separation. As this stream is used to provide a portion of the cooling at the cold end of the primary heat exchanger, lower temperatures facilitate cooling of the incoming syngas feed, reducing carbon monoxide (CO) losses into the crude hydrogen stream from the high pressure separator. Lower CO in the crude hydrogen allows for smaller hydrogen purification equipment.

A system includes a waste heat recovery heat exchanger configured to heat a heating fluid stream by exchange with a heat source in a crude oil associated gas processing plant. The system includes a modified Goswami cycle energy conversion system including a first group of heat exchangers configured to heat a first portion of a working fluid by exchange with the heated heating fluid stream and a second group of heat exchangers configured to heat a second portion of the working fluid. The modified Goswami cycle energy conversion system includes a separator configured to receive the heated first and second portions of the working fluid and to output a vapor stream of the working fluid and a liquid stream of the working fluid; a first turbine and a generator are configured to generate power by expansion of a first portion of the vapor stream of the working fluid; a cooling subsystem including one or more cooling elements configured to cool a chilling fluid stream by exchange with a cooled second portion of the vapor stream of the working fluid; and a second turbine configured to generate power from the liquid stream of the working fluid.

The method for producing liquid hydrogen can include the steps of: introducing pressurized natural gas from a high pressure natural gas pipeline to a gas processing unit under conditions effective for producing a purified hydrogen stream; and introducing the purified hydrogen stream to a hydrogen liquefaction unit under conditions effective to produce a liquid hydrogen stream, wherein the hydrogen liquefaction unit provides a warm temperature cooling and a cold temperature cooling to the purified hydrogen stream, wherein the warm temperature cooling is provided by utilizing letdown energy of a pressurized stream selected from the group consisting of a nitrogen stream sourced from a nitrogen pipeline, a natural gas stream sourced from the high pressure natural gas pipeline, an air gas sourced from an air separation unit, and combinations thereof, wherein the cold temperature is provided by utilizing letdown energy of the purified hydrogen stream.