A golf club head having a laser-generated features to create contrast on the club face of the golf club head. The club face includes a central region, a toe region, and a heel region. The central region includes a first plurality of laser-generated features that provide a height-intersection coverage of the central region, a width-intersection coverage of the central region, and a surface-area coverage of the central region. The toe region includes a second plurality of laser-generated features that provide a height-intersection coverage of the toe region, a width-intersection coverage of the toe region, and a surface-area coverage of the toe region. The heel region includes a third plurality of laser-generated features that provide a height-intersection coverage of the heel region, a width-intersection coverage of the heel region, and a surface-area coverage of the heel region.

A variable face thickness pattern is determined for a golf club head by setting a target value for a first constraint. Parametrization zones are defined and values set for a first parameter and a second parameter for each parametrization zone. Resultant first constraint values are evaluated from simulated impacts against the target first constraint value and the values are changed for the first and second parameters to result in a simulated face thickness pattern. In one aspect, the club head has a maximum coefficient of restitution at a first location of the striking face and a second coefficient of restitution that is no less than 98% of the maximum coefficient of restitution at a second location that is at least 7.5 mm from the first location. In another aspect, the club head has a moment of inertia, Izz, and a mass, mh, satisfying: Izz>mh*9.3 cm.sup.2.

The invention described herein is an iron-type golf club head having a back cavity and a multi-section back cavity insert that preserves more flexibility of the strike face and energy return to the golf ball.

A method of creating a multi-layer composite strike face of a golf club head includes positioning a first non-cluster panel. The method also includes creating and attaching a cluster panel to the first non-cluster panel, which includes attaching a first elongated strip to the first non-cluster panel at a first strip angle, attaching a second elongated strip to a portion of the first elongated strip and a portion of the first non-cluster panel at a second strip angle, and attaching a third elongated strip to a portion of the second elongated strip, and a portion of the first non-cluster panel at a third strip angle.

A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.

Examples of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a body portion of a golf club head may include a cavity having an opening and an internal structure defined by a wall portion and a base portion. A hosel portion may include an insert portion and a neck portion extending therefrom. The hosel portion may be attached to the body portion by an interference fit between the neck portion and the opening of the cavity. The insert portion may be received inside the cavity and may be spaced apart from the internal structure of the cavity. A space between the insert portion and the internal structure of the cavity may be partially or entirely filled with an adhesive to hold the hosel portion in place. Other examples may be described and claimed.

Iron-type golf club heads can have a high-COR face portion with an optimized face thickness profile that maximizes selected performance characteristics, such as ball speed, ball spin or ball trajectory angle, while maintaining certain required constraint properties, such as keeping stresses low for durability. Such face portions can have certain regions that are significantly stiffer than other regions of the face portion. For example, a low region of the face portion can be significantly stiffer than a high region of the face, or one quadrant of the face can be significantly stiffer than other quadrants of the face. Disclosed face thickness profiles can feature irregularly shaped contours that maximize the distribution of material in the face for optimal performance characteristics within defined constraints.

A ball striking device, such as a golf club, includes a head with a face having a ball-striking surface configured for striking a ball, a body connected to the face, and at least one channel in the ball-striking surface of the face. The region of highest COR response of the face is directionally enlarged toward the channel. Depending on the size, shape, and location of the channel, the face can be altered to provide greater COR response and increased energy transfer for impacts at specific locations on the face.

Examples of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a body portion of a golf club head may include a front portion. A face portion may be coupled to the front portion. The face portion may include a central strike portion and a perimeter. A plurality of projections may extend from the face portion to provide a ball striking surface for impacting a golf ball. The plurality of projections may be aligned in one or more directions across the face portion and may progressively increase in size in any direction from the central strike portion to the perimeter of the face portion. Other examples and examples may be described and claimed.

Embodiments of golf club heads with energy storage characteristics are presented herein. In some embodiments, a golf club head comprises a hollow body comprising a strikeface, a heel region, a toe region opposite the heel region, a sole, a top rail and an inflection point. The inflection point provides increase bending of the strikeface thereby providing performance enhancement over clubs without an inflection point.