A golf swing analyzer system for analyzing a golfer's golf swing. An inertial measurement unit (IMU) may be used to capture data regarding the swing. The IMU may be oriented along a hosel-axis and a face-axis to reduce the complexity of calculations to determine the path of the swing. Two IMUs may be used to permit correction of captured data, different orientations of the IMUs to increase accuracy of captured data, and a doubling of the captured data. The IMU may include a magnetometer that cooperates with a magnet that is adapted to indicate the time at or near impact of the head of the golf club with the golf ball. An LED system provides visual information to a user regarding the swing while the swing is being made.

Golf club components with complex structures such as lattice structures, beam structures, and complex surface-based structures, are described herein. A binder jet machine is used create complex structures within these golf club components to optimize weighting, sound, and performance of golf club heads. These components may be manufactured using a method that includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

A method of customizing a golf club, wherein the method includes generating operating data representative of a user operating a mechanical device. The operating data is generated by a first sensor sized and configured to be removably positioned in a mounting port formed on the mechanical device during operation of the mechanical device. The sensor is interchangeably positionable in the mounting port with at least one mass insert, the at least one mass insert being adapted to be interchangeably positioned in the mounting to provide at least two different mass configurations. The method further includes determining a recommended configuration of the at least one mass insert specific to the user based on the operating data generated by the sensor, and transmitting information representative of the recommended mass insert.

A golf club head includes a body and an insert. The body defines a top side, a toe side, and a heel side, and includes a sole extending between the toe side and the heel side at a location on the body opposite to the top side. The body defines an internal volume defined between a ball-striking face and an internal wall. The insert is arranged within the internal volume and is formed layer by layer via an additive manufacturing process. The insert includes a lattice structure arranged between a rear surface of the ball-striking face and the internal wall. The lattice structure is in engagement with the rear surface and formed integrally with the ball-striking face and the internal wall.

A golf club head includes a main body and a plate member disposed on the main body. The plate member includes a plurality of carbon fiber layers which are stacked on each other and are impregnated with a thermoset carbon fiber resin containing carbon nanotubes. The carbon nanotubes are present in an amount ranging from 0.01 wt% to 5 wt%, based on the total weight of the thermoset carbon fiber resin.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head includes a body portion having a face portion with a front surface and a rear surface. A first protrusion is located at the rear surface and has a first receptacle. A second protrusion is located at the rear surface and has a second receptacle. A bridge structure extends between the first protrusion and the second protrusion. The bridge structure has a first end portion received in the first receptacle and a second end portion received in the second receptacle. The first protrusion and the second protrusion maintain the bridge structure in a compressed position. The bridge structure exerts a force against the face portion. Other examples and embodiments may be described and claimed.

Embodiments of a golf club head comprising a first component and a second component that are coupled together to enclose a hollow interior are disclosed herein. The first component comprises at least a striking face, a striking face return, and a rear extension. In some embodiments, the first component also comprises a weight channel at a rear end and one or more braces that attach to the striking face return and the rear extension. The second component comprises a crown portion, a sole toe portion, and a sole heel portion. The density of the second component is less than the density of the first component. In some embodiments, the first component mass is 85% to 96% of a mass of the golf club head.

Examples of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a body portion of a golf club head may include a cavity having an opening and an interior structure defined by a wall portion and a base portion. A hosel portion may include an insert portion and a neck portion extending therefrom. The hosel portion may be attached to the body portion by an interference fit between the neck portion and the opening of the cavity. The insert portion may be received inside the cavity and may be spaced apart from the interior structure of the cavity. A space between the insert portion and the interior structure of the cavity may be partially or entirely filled with an adhesive to hold the hosel portion in place. Other examples may be described and claimed.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components. The insert may be bonded to the frontal pocket using an adhesive impregnated within a glass fiber weave.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion with an interior cavity and face portion, and weight portion and a wall portion on a bottom portion of the body portion extending into the interior cavity. A polymer material may be in the interior cavity located between and coupled to the wall portion and the weight portion. The wall portion may be farther from the face portion than to the weight portion. The weight portion may be closer to a front portion than to a rear portion of the body portion. A distance between the weight portion and the face portion may be greater than a distance between the weight portion and the wall portion. Other examples and embodiments may be described and claimed.