Methods of manufacturing a golf club head with one or more stiffening members proximate the face, and particularly solid rods or a plate with one or more cutouts, is disclosed herein. One method includes the steps of preparing a wax mold of a golf club head including a plate stiffening member with excess material, casting the golf club head, and machining away the excess material. Another method includes the steps of casting a golf club body, providing a plate stiffening member, providing a face component such as a face cup, tack welding the plate stiffening member and the face component to the golf club body, and welding these parts together.

A variable face thickness pattern is determined for a golf club head by setting a target value for a first constraint. Parametrization zones are defined and values set for a first parameter and a second parameter for each parametrization zone. Resultant first constraint values are evaluated from simulated impacts against the target first constraint value and the values are changed for the first and second parameters to result in a simulated face thickness pattern. In one aspect, the club head has a maximum coefficient of restitution at a first location of the striking face and a second coefficient of restitution that is no less than 98% of the maximum coefficient of restitution at a second location that is at least 7.5 mm from the first location. In another aspect, the club head has a moment of inertia, Izz, and a mass, mh, satisfying: Izz>mh*9.3 cm.sup.2.

An iron-type golf club head incudes a body, a recessed channel, and a weight assembly. The body includes a striking face, a sole, and a back portion positioned between the sole and the striking face. The striking face includes an upper topline edge and a lower leading edge opposite to the upper topline edge. The recessed channel is formed in the back portion and includes a plurality of dividers. The weight assembly includes a weight at least partially disposed within the recessed channel and configured to engage one of the plurality of dividers in a locked configuration.

Some embodiments include a golf club head. The golf club head includes a front body having a front body front portion with a front body front surface and having a front body rear portion, and includes a rear body having a rear body front portion, a rear body rear portion, and multiple protrusions. The golf club head is configured such that (i) when the front body front surface strikes a golf ball with a first amount of force, the front body deflects toward the rear body with a first amount of deflection, and (ii) when the front body front surface strikes the golf ball with a second amount of force less than the first amount of force, the front body deflects toward the rear body with a second amount of deflection greater than the first amount of deflection. Other embodiments of related club heads and methods are also disclosed.

A golf club head includes a club body having a crown opposite a sole, a toe end opposite a heel end, a back end, and a hosel. A first magnet is coupled to the club body. A second magnet selectively engages the first magnet, such that in a first configuration the first and second magnets attract, and in a second configuration the first and second magnets do not attract, wherein the second magnet is configured to rotate relative to the first magnet between the first configuration and the second configuration.

Embodiments of golf club heads with turbulators and methods to manufacture golf club heads with turbulators are generally described herein. Other embodiments may be described and claimed.

Methods of creating golf club components with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, are described herein. In particular, a binder jet machine is used create complex structures to optimize weighting, sound, and performance of golf club heads. The method preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

The present invention is direct to a set of golf clubs comprising long irons, mid-irons and short irons. The invention contemplates the use of titanium or steel for the main body portion and a tungsten weight member coupled to the toe and a tungsten heel weight member coupled in a hosel cavity.

A golf club head includes: a body including: a striking face having a lower leading edge and an upper topline edge opposite to the lower leading edge, a sole extending from the lower leading edge, a back portion coupled between the sole and the upper topline edge; a recessed channel at least partially formed in the back portion; and a weight assembly including: a weight at least partially disposed within the recessed channel and configured to move therein; a cover adapted to releasably secure the weight within the recessed channel; and a fastener coupling the cover to the body and extending at least partially into the body at a position on the back portion between the recessed channel and the upper topline edge.

Embodiments of a golf club head with a textured strikeface and methods to form said club head through laser shock treatment are generally described herein. The golf club head can comprise a body and a strikeface. The strikeface has a textured front surface, with an array of indentions. Each indention can have a footprint area of between 0.01 μm.sup.2 (1×10.sup.−8 mm.sup.2) to 250,000 μm.sup.2 (0.25 mm.sup.2). The textured front surface can affect the spin imparted to a golf ball upon impact. Other embodiments may be described and claimed.