A system and method of regenerating a pre-purification vessel is provided that is particularly suitable for pre-purification of a feed air stream in cryogenic air separation unit that uses an oxygen-enriched purge gas stream for regeneration of the pre-purification unit. The disclosed pre-purification systems and methods are configured to remove substantially all of the water, carbon dioxide and other impurities from a feed air stream, optionally including hydrogen and carbon monoxide impurities. The method of regenerating a pre-purification vessel preferably involves regenerating the pre-purification vessel with an oxygen-enriched purge gas after depressurization of the vessel and thereafter partially repressurizing the pre-purification vessel with an auxiliary purge gas thereby diluting the oxygen concentration of the gases contained in the pre-purification vessel and optionally depressurizing the partially repressurized vessel.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.

A method and system for liquefying a natural gas feed stream and removing nitrogen therefrom.

The invention relates to a process for cryogenic fractionation of air using an air fractionation plant comprising a rectification column system comprising a high-pressure column operated at a pressure level of 9 to 14.5 bar, a low-pressure column operated at a pressure level of 2 to 5 bar, and an argon column. It is envisaged that a recirculating stream is formed using the second tops gas or a portion thereof, which is heated, compressed, cooled again, and after partial or complete liquefaction or in the unliquefied state is introduced partially or completely, or in fractions, into the first rectification column and/or into the second rectification column. The present invention also relates to a corresponding system.

A system and method for flexible production of argon from a cryogenic air separation unit is provided. The cryogenic air separation unit is capable of operating in a ‘no-argon’ or ‘low-argon’ mode when argon demand is low or non-existent and then switching to operating in a ‘high-argon’ mode when argon is needed. The recovery of the argon products from the air separation unit is adjusted by varying the percentages of dirty shelf nitrogen and clean shelf nitrogen in the reflux stream directed to the lower pressure column. The cryogenic air separation unit and associated method also provides an efficient argon production/rejection process that minimizes the power consumption when the cryogenic air separation unit is operating in a ‘no-argon’ or ‘low-argon’ mode yet maintains the capability to produce higher volumes of argon products at full design capacity to meet argon product demands.

A cryogenic method for capturing carbon dioxide in the gaseous emissions produced from the fossil-energy combustion of solid, liquid, or gaseous fossil fuels in a power generation installation employing an OxyFuel mode of combustion. The method includes: producing essentially pure carbon dioxide under elevated pressure and at near ambient temperatures in a Carbon-Dioxide Capture Component from the carbon-dioxide content of at least a part of the gaseous emissions produced from fossil-energy fueled combustion in the Oxyfuel mode of combustion; separating atmospheric air in an Air Separation Component into a stream of liquid nitrogen and a stream of high-purity oxygen; supplying low temperature, compressed purified air to a cryogenic air separation unit (cold box) within the Air Separation Component; collecting low temperature thermal energy from coolers employed within the Carbon-Dioxide Capture Component and the Air Separation Component; and converting the collected thermal energy to electricity within a Thermal-Energy Conversion Component.

A method and apparatus for the production of air gases by the cryogenic separation of air with front end purification and air compression can include using an available compressed dry gas such as nitrogen, oxygen, stored purified air, or synthetic air to repressurize the adsorber without diverting any of the purified air just exiting the currently on-line adsorber or changing the flow rate of the main air compressor or air sent to the cold box. This enables the main air compressor (MAC) to operate at a relatively constant flow rate while also sending a relatively constant air flow to the cold box during this repressurization step, thereby reducing the risks of process upsets and minimizing capital expenditures related to the MAC and other warm-end equipments.

A liquefier device which may be a retrofit to an air separation plant or utilized as part of a new design. The flow needed for the liquefier comes from an air separation plant running in a maxim oxygen state, in a stable mode. The three gas flows are low pressure oxygen, low pressure nitrogen, and higher pressure nitrogen. All of the flows are found on the side of the main heat exchanger with a temperature of about 37 degrees Fahrenheit. All of the gasses put into the liquefier come out as a subcooled liquid, for storage or return to the air separation plant. This new liquefier does not include a front end electrical compressor, and will take a self produced liquid nitrogen, pump it up to a runnable 420 psig pressure, and with the use of turbines, condensers, flash pots, and multi pass heat exchangers. The liquefier will make liquid from a planned amount of any pure gas oxygen or nitrogen an air separation plant can produce.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit with waste expansion are provided. Such enhancements include an improved air separation unit arrangement that uses: (i) three condenser-reboilers; (ii) a reverse reflux stream from the condenser-reboiler associated with the lower pressure column to the higher pressure column; (iii) a waste expansion cycle, and (iv) a recycle stream of a portion of the boil off vapor from one or more of the condenser-reboilers. The improved air separation cycle minimizes the backpressure of the lower pressure column and yields improvements in the nitrogen recovery as well as reductions in unit power consumption compared to conventional dual column, nitrogen producing cryogenic air separation units employing waste expansion.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses three condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in the performance of such dual column, nitrogen producing cryogenic air separation units in terms of overall nitrogen recovery as well as power consumption.