A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

A method and apparatus for the production of air gases by the cryogenic separation of air with front end purification and air compression can include using an available compressed dry gas such as nitrogen, oxygen, stored purified air, or synthetic air to repressurize the adsorber without diverting any of the purified air just exiting the currently on-line adsorber or changing the flow rate of the main air compressor or air sent to the cold box. This enables the main air compressor (MAC) to operate at a relatively constant flow rate while also sending a relatively constant air flow to the cold box during this repressurization step, thereby reducing the risks of process upsets and minimizing capital expenditures related to the MAC and other warm-end equipments.

The present invention relates to an adsorption process for xenon recovery from a cryogenic liquid or gas stream wherein a bed of adsorbent is contacted with a xenon-containing liquid or gas stream selectively adsorbing the xenon from said stream. The adsorption bed is operated to at least near full breakthrough with xenon to enable a deep rejection of other stream components, prior to regeneration using the temperature swing method. After the stripping step, the xenon adsorbent bed is drained to clear out the liquid residue left in the nonselective void space and the xenon molecules in those void spaces is recycled upstream to the ASU distillation column for increasing xenon recovery. The xenon adsorbent bed is optionally purged with oxygen, followed by purging with gaseous argon at cryogenic temperature (≤160 K) to displace the oxygen co-adsorbed on the AgX adsorbent due to higher selectivity of argon over oxygen on the AgX adsorbent. By the end of this step, the xenon adsorbent bed is filled with argon and xenon. Then the entire adsorbent bed is heated indirectly without utilizing any of the purge gas for direct heating. Operating the adsorption bed to near full breakthrough with xenon and displacing the adsorbed oxygen and other residues with argon, prior to regeneration, along with indirect heating of the bed, enables production of a high purity product ≥40 vol % xenon from the adsorption bed and further enables safely heating without any purge gas and ease for downstream product collection, even in cases where hydrocarbons are co-present in the feed stream.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.

The invention relates to a process for cryogenic fractionation of air using an air fractionation plant comprising a rectification column system comprising a high-pressure column operated at a pressure level of 9 to 14.5 bar, a low-pressure column operated at a pressure level of 2 to 5 bar, and an argon column. It is envisaged that a recirculating stream is formed using the second tops gas or a portion thereof, which is heated, compressed, cooled again, and after partial or complete liquefaction or in the unliquefied state is introduced partially or completely, or in fractions, into the first rectification column and/or into the second rectification column. The present invention also relates to a corresponding system.

A system for preparing subcooled liquid oxygen based on mixing of liquid oxygen and liquid nitrogen and then vacuum-pumping, including atmospheric-pressure saturated liquid nitrogen and oxygen tanks. An inlet of the liquid nitrogen tank communicates with pressurized gas, and an outlet is connected to an inlet a of a secondary subcooler. An inlet of the liquid oxygen tank communicates with the pressurized gas, and a first outlet is connected to an inlet b of the secondary subcooler. An outlet c of the secondary subcooler is connected to an inlet d of a primary subcooler. An outlet e of the primary subcooler is connected to a pumping-out device through a rewarming device. A second outlet of the liquid oxygen tank is connected to an inlet n of the primary subcooler. An outlet o of the primary subcooler is connected to an inlet r of the secondary subcooler.

A method and device to variably obtain argon by means of low-temperature separation. Feed air is cooled in a main heat exchanger and then conducted into a distillation column system with a high-pressure column and a low-pressure column. Argon is obtained using a crud argon column and a purified argon column. A purified liquid argon product flow is generated from an argon-enriched flow from the low-pressure column. In a first operating mode, a first quantity of purified argon product is discharged, and in a second operating mode, a reduced quantity of purified argon product is discharged. In the second operating mode, a gaseous argon return flow is drawn from the crude argon column or the purified argon column and heated in a separate passage of the main heat exchanger.

A method and apparatus for the production of air gases by the cryogenic separation of air with front end purification and air compression can include using an available compressed dry gas such as nitrogen, oxygen, stored purified air, or synthetic air to repressurize the adsorber without diverting any of the purified air just exiting the currently on-line adsorber or changing the flow rate of the main air compressor or air sent to the cold box. This enables the main air compressor (MAC) to operate at a relatively constant flow rate while also sending a relatively constant air flow to the cold box during this repressurization step, thereby reducing the risks of process upsets and minimizing capital expenditures related to the MAC and other warm-end equipments.

A method for low-temperature air separation, in which an air-separation system having a column system is used that has a first column, a second column, a third column, and a fourth column, wherein fluid from the first column is fed at least into the second column, fluid from the second column is fed at least into the third column, fluid from the third column is fed at least into the fourth column, and fluid from the fourth column is fed at least into the third column, and wherein the fluid fed from the third column into the fourth column includes at least a portion of a side flow, which is withdrawn from the third column and has a lower oxygen content and a higher argon content than the third sump liquid. The present invention also relates to a corresponding system.

A method for starting up an air separation plant having a higher-pressure column, a lower-pressure column, and a falling film vaporizer disposed within a lower section of the lower-pressure column is provided. The method can include the steps of: introducing a cooled and compressed air stream into the higher pressure column; withdrawing an oxygen-enriched liquid stream from a bottom section of the higher-pressure column and introducing said oxygen-enriched liquid stream to an upper section of the lower-pressure column; and exchanging heat between nitrogen gas coming from a top section of the higher-pressure column and liquid oxygen from the lower-pressure column within the falling film vaporizer. During a start-up period, flow of liquid oxygen is at least reduced to the closed core. This reduces the available heat exchange area during start up, which increases ΔT and ΔP in the condenser/reboiler.