A method for cryogenic separation of air uses an air separation plant, wherein, in a mass transfer column, a liquid first fluid and a gaseous second fluid are subjected to mass transfer with one another. A gaseous third fluid is removed from the column and is at least partly discharged from the air separation plant. A liquid fourth fluid is removed from the column and is at least partly fed into a low-pressure column. The first fluid is formed using at least a part of an oxygen-rich liquid removed from the low-pressure column. The second fluid is formed using an oxygen-enriched liquid removed from a high-pressure column. The oxygen-enriched liquid removed from the high-pressure column and bottom liquid of the mass transfer column are mixed and partly evaporated in a condenser-evaporator. A liquid fifth fluid is removed from the mass transfer column between a feed point for the first fluid and a feed point for the oxygen-enriched liquid, and is at least partly fed into the low-pressure column. The fifth fluid or a fraction thereof is fed into the low-pressure column below the fourth fluid or a fraction thereof.

According to the present invention, a method for cryogenic separation of air using an air separation unit comprising a rectification column is provided. Feed air is compressed, cooled and rectified in the rectification column obtaining an overhead gas, wherein a part of the overhead gas of the rectification column is condensed using fluid withdrawn from the rectification column, wherein the condensed overhead gas is used at least in part as a liquid reflux to the rectification column, wherein a first part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, compressed and reintroduced into the rectification column, and wherein a second part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, expanded and withdrawn from the air separation unit.

Facility and method for hydrogen refrigeration, comprising a hydrogen circuit to be cooled, comprising:—a first and a second set of heat exchanger(s) arranged in series for exchanging heat with the hydrogen circuit to be cooled;—a first cooling device for exchanging heat with the first set of heat exchanger(s) comprising a refrigerator that operates a refrigeration cycle of a first cycle gas;—a second cooling device for exchanging heat with the second set of heat exchanger(s) comprising a refrigerator that operates a refrigeration cycle of a second cycle gas having a molar mass of less than 3 g/mol, the refrigerator of the second cooling device comprising, arranged in series in a cycle circuit: at least one centrifugal compressor, a cooling member, an expansion member and a member for reheating the second expanded cycle gas;—a system for mixing at least one additional component having a molar mass greater than 50 g/mol with the second cycle gas before it enters the at least one centrifugal compressor and a member for purifying the mixture at the outlet of the at least one compressor configured to remove the at least one additional component up to a determined residual content and located upstream of the first set of heat exchanger(s).

The present disclosure designs a mixed refrigerant hydrogen liquefaction device including a normal-pressure precooling cold box, a vacuum cryogenic cold box, a hydrogen refrigeration cycle compressor unit, a nitrogen cycle refrigeration unit and a mixed refrigerant cycle refrigeration unit. The precooling section uses a mixed refrigerant process and a nitrogen cycle refrigeration process as the main sources of cold energy. The refrigerant refrigeration cycle is the main source of cold energy in the temperature range of 303K to 113K. The liquid nitrogen refrigeration cycle is the main source of cold energy in the temperature range of 130K to 80K. The hydrogen refrigeration cycle provides cold energy for the temperature range of 80K to 20K. Most of the BOG generated in a storage part is recovered by an ejector. A plate-fin heat exchanger is filled with ortho-para hydrogen conversion catalysts to realize the para hydrogen content of liquefied hydrogen ≥98%.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A method for operating a heat exchanger, in which a first operating mode is carried out in first time periods, and a second operating mode is carried out in second time periods that alternate with the first time periods; in the first operating mode a first fluid flow is formed at a first temperature level, is fed into the heat exchanger in a first region at the first temperature level, and is partially or completely cooled in the heat exchanger; in the first operating mode a second fluid flow is formed at a second temperature level, is fed into the heat exchanger in a second region at the second temperature level, and is partially or completely heated in the heat exchanger. A corresponding arrangement and a system with such an arrangement are also covered by the present invention.

A system and method for liquefying a hydrogen gas feed stream uses a high-pressure hydrogen stream from a storage source to provide refrigeration to the system. After providing refrigeration to the system, the hydrogen from the high-pressure storage source is at a pressure not lower than the pressure of a cold box feed stream of the system, where the cold box feed stream includes the hydrogen gas feed stream and at least one recycle stream, and is not recycled back through the system but instead exits the system.

A system for removing nitrogen from a natural gas fluid feed stream includes a main heat exchanger that receives the natural gas fluid feed stream. A distillation column receives a cooled fluid stream from the main heat exchanger and features a return vapor outlet and a side vapor outlet port. The return vapor outlet provides nitrogen vapor to the main heat exchanger which is warmed therein. The side vapor outlet port provides vapor to the main heat exchanger and a reflux compressor receives and compresses the resulting fluid from the main heat exchanger. A reflux aftercooler receives and cools fluid from the reflux compressor, directs cooled fluid to the main heat exchanger and the resulting fluid is directed to a reflux separation device. The reflux separation device has a vapor outlet and a liquid outlet. The vapor outlet of the reflux separation device directs fluid to the main heat exchanger so that fluid is directed to the first reflux inlet port of the distillation column. The liquid outlet of the reflux separation device directs fluid to a second reflux inlet port of the distillation column.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.