A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A moderate pressure nitrogen and argon producing cryogenic air separation unit is provided that includes a three distillation column system and turbine air stream bypass arrangement or circuit. The turbine air stream bypass arrangement or circuit is configured to improve argon and nitrogen recoveries in select operating modes by optionally diverting a portion of the turbine air stream to a nitrogen waste stream circuit drawn from the lower pressure column of the cryogenic air separation unit such that the diverted portion of the turbine air stream bypasses the distillation column system.

A method for separating air by cryogenic distillation is provided, in which, at least one portion of the first oxygen-enriched liquid is sent from a first column to a first vaporizer-condenser where it is partially vaporized in the form of a film at a pressure higher than the second pressure forming a second oxygen-enriched liquid constituting at least 30% of the oxygen-enriched liquid sent to the first vaporizer-condenser and a third oxygen-enriched gas, an argon-enriched fluid is sent from a second column to a third column and the fluid is separated in the column forming an argon-rich flow at the top of the column and an oxygen-rich flow at the bottom of the column and the third oxygen-enriched gas is expanded in a turbine with production of work.

The method and the device arc used for the cryogenic decomposition of air in a distillation column system for separating nitrogen and oxygen, said system having a first high-pressure column (23), a low-pressure column (25, 26), and three condenser-evaporators, namely a high-pressure column head condenser (27), a low-pressure column bottom evaporator (28), and an auxiliary condenser (29; 228).

A tube heat exchanger extending in a vertical direction, comprising: a first chamber including a lower portion provided with at least one intake inlet for a diphasic fluid including a liquid and a first vapor containing a mist; an upper portion; and a first recovery member passed through by the first vapor and recovering the mist in liquid form, the first vapor next arriving in the upper portion, a central chamber forming liquid films running over the tubes and vaporizing at least partially to produce a second vapor, the tubes being traveled inwardly by a fluid hotter than the diphasic fluid, and a second chamber receiving the first vapor and the second vapor to form a third vapor, and including an outlet for the non-vaporized liquid and an outlet for the third vapor, the first chamber and the second chamber together forming a volume surrounding the central chamber around the vertical direction.

A system and method for producing argon that uses a higher pressure column, a lower pressure column, and an argon column collectively configured to produce nitrogen, oxygen and argon products through the cryogenic separation of air. The present system and method also employs a once through argon condensing assembly that is disposed entirely within the lower pressure column that is configured to condense an argon rich vapor stream from the argon column against the oxygen-enriched liquid from the higher pressure column to produce an argon liquid or vapor product. The control system is configured for optimizing the production of argon product by ensuring an even flow split of the oxygen-enriched liquid is distributed to the argon condenser cores and by adjusting the flow rate of the argon removed from the argon condensing assembly to maintain the liquid/vapor balance in the argon condensing assembly within appropriate limits.

The invention relates to a method and device for generating two purified partial air streams under different pressures. A total air stream (1) is compressed to a first total air pressure. The compressed total air stream (5) is cooled with cooling water under the first total air pressure by way of heat exchange (4, 6). The heat exchange with cooling water for cooling the total air stream (5) is carried out as a direct heat exchange in a first direct contact cooler (6), at least in part. The cooled total air stream (9) is divided into a first partial air stream (10) and a second partial air stream (11). The first partial air stream (10) is purified in a first purification device (18) under the first total air pressure, generating the first purified partial air stream (19). The second partial air stream (11) is re-compressed to a higher pressure (12), which is higher than the first total air pressure. The re-compressed second partial air stream (14) is cooled with cooling water in a second direct contact cooler (15) by way of direct heat exchange (13, 15). The cooled second partial air stream (17) is purified under the higher pressure in a second purification device (30), thus generating the second purified partial air stream (31).

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting.