A method for separating air by cryogenic distillation is provided, in which, at least one portion of the first oxygen-enriched liquid is sent from a first column to a first vaporizer-condenser where it is partially vaporized in the form of a film at a pressure higher than the second pressure forming a second oxygen-enriched liquid constituting at least 30% of the oxygen-enriched liquid sent to the first vaporizer-condenser and a third oxygen-enriched gas, an argon-enriched fluid is sent from a second column to a third column and the fluid is separated in the column forming an argon-rich flow at the top of the column and an oxygen-rich flow at the bottom of the column and the third oxygen-enriched gas is expanded in a turbine with production of work.

The method and the device arc used for the cryogenic decomposition of air in a distillation column system for separating nitrogen and oxygen, said system having a first high-pressure column (23), a low-pressure column (25, 26), and three condenser-evaporators, namely a high-pressure column head condenser (27), a low-pressure column bottom evaporator (28), and an auxiliary condenser (29; 228).

A portion of feed air is expanded and cooled in front of a main heat exchanger, and is used as cold for precooling the remaining unexpanded feed air inside the main heat exchanger. A portion of the feed air precooled inside the main heat exchanger is removed to outside the main heat exchanger, expanded and cooled, and used as cold to cool the remaining unexpanded precooled feed air inside the main heat exchanger.

A multistage bath condenser-reboiler according to the present invention includes: a heat exchanger core composed of (i) a heat exchange section formed by adjacently stacking condensation passages and evaporation passages, and (ii) a liquid communication section formed from liquid communication passages provided on at least one side surface in the stacking height direction of the heat exchange section; and one or more stages of liquid reservoir sections formed on at least one side surface in the width direction of the heat exchanger core.

A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

The plant is used for producing oxygen by cryogenic air separation. The plant has a high-pressure column, a low-pressure column and a main condenser. An argon-elimination column is in fluid connection with an intermediate point of the low-pressure column and is connected to an argon-elimination column head condenser. An auxiliary column has a sump region, into which gas is introduced from the argon-elimination column head condenser. The head of the auxiliary column is connected to a return flow liquid line, in order to introduce a liquid stream from the high-pressure column or the head condenser. The liquid stream has an oxygen content which is at least equal to that of air. At least one part of the crude liquid oxygen from the sump of the high-pressure column is fed to the auxiliary column at a first intermediate point.

A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

Feed air is compressed to a first pressure in a main air compressor. A first sub-stream of the air compressed to the first pressure is cooled and fed at least in part to the distillation column system. A second sub-stream of the air compressed to the first pressure is cooled and at least partially liquefied in a low-pressure column bottom evaporator. The at least partially liquefied second sub-stream is introduced at least in part into the distillation column system. A liquid oxygen-enriched fraction is introduced into the evaporation chamber of a high-pressure top condenser. An argon-containing oxygen stream from an intermediate point in the low-pressure column is introduced into an argon column. The second sub-stream is introduced at least in part into an argon top condenser and partially evaporated therein. The second sub-stream is then introduced at least in part into the high-pressure column and/or into the low-pressure column.