In a process for the separation of a gas rich in carbon dioxide and containing at least one component lighter than carbon dioxide, the feed gas rich in carbon dioxide is cooled in a first heat exchanger, partially condensed and separated to form a gaseous portion and a liquid, sending the liquid portion to the top of a distillation column, removing a liquid stream richer in carbon dioxide than the feed gas from the bottom of the distillation column, removing a gaseous stream less rich in carbon dioxide than the feed gas from the top of the distillation column and warming the gaseous stream in the first heat exchanger, sending the gaseous portion to a shell and tube heat exchanger having tubes in a bath of triple point carbon dioxide, in which it condenses at least partially to form a liquid fraction, sending the liquid fraction to the top of the distillation column, vaporizing a liquid stream from the bottom of the distillation column outside or within the distillation column to form a gas which is subsequently separated in the distillation column, expanding a liquid stream from the bottom of the distillation column, vaporizing at least part of the expanded liquid stream in the shell and tube heat exchanger to form a vapor and warming the vapor formed in the first heat exchanger.

Helium can be recovered from nitrogen-rich natural gas at high pressure with low helium loss by cryogenic distillation of the natural gas after pre-treatment of the gas to remove incompatible impurities and then recovery of natural gas liquid (NGL) from the pre-treated gas by distillation. Overall power consumption may be reduced, particularly if the feed to the helium recovery column system is at least substantially condensed by indirect heat exchange against a first portion of nitrogen-enriched bottoms liquid at first pressure, and a second portion of nitrogen-enriched bottoms liquid at a second pressure that is different from the first pressure.

Overall power consumption in a cryogenic distillation process for recovering helium from nitrogen-rich gases comprising helium may be reduced if the feed to the distillation column system is at least substantially condensed by indirect heat exchange against a first bottoms liquid at first pressure, and a second bottoms liquid at a second pressure that is different from the first pressure.

A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the tower overhead vapor is directed to an absorbing means and a heat and mass transfer means inside a processing assembly. The outlet vapor from the processing assembly is compressed to higher pressure and cooled, then a portion is substantially condensed in a heat exchange means inside the processing assembly, expanded to lower pressure, and supplied to the heat and mass transfer means to provide cooling. Condensed liquid from the absorbing means is fed to the tower.

A process and apparatus for producing a hydrogen-enriched product and recovering CO.sub.2 from an effluent stream from a hydrogen production process unit are described. The process utilizes a CO.sub.2 recovery system integrated with a PSA system that produces at least two product streams to recover additional hydrogen and CO.sub.2 from the tail gas stream of a hydrogen PSA unit in the hydrogen production process.

A process and apparatus for producing a hydrogen-enriched product and recovering CO.sub.2 from an effluent stream from a hydrogen production unit are described. The effluent from the hydrogen production unit, which comprises a mixture of gases comprising hydrogen, carbon dioxide, water, and at least one of methane, carbon monoxide, nitrogen, and argon, is sent to a PSA system that produces at least two product streams for separation. The PSA system that produces at least two product streams separates the gas mixture into a high-pressure hydrogen stream enriched in hydrogen, optionally a second gas stream containing the majority of the impurities, and a low-pressure tail gas stream enriched in CO.sub.2 and some impurities. The CO.sub.2-rich tail gas stream is compressed and sent to a CO.sub.2 recovery unit, where a CO.sub.2-enriched stream is recovered. The CO.sub.2-depleted overhead gas stream is recycled to the PSA system that produces at least two product streams.

A bio-renewable conversion process for making fuel from bio-renewable feedstocks is combined with a hydrogen production process that includes recovery of CO.sub.2. The integrated process uses a purge gas stream comprising hydrogen from the bio-renewable hydrocarbon production process in the hydrogen production process.

The present invention relates to a method of liquefying a hydrocarbon stream such as a natural gas stream, the method at least comprising the steps of: supplying a partly condensed hydrocarbon feed stream (10) to a first gas/liquid separator (2); separating the feed stream (10) in the first gas/liquid separator (2) into a gaseous stream (20) and a liquid stream (30); expanding the gaseous stream (20) thereby obtaining an expanded stream (40) and feeding it (40) into a second gas/liquid separator (3); feeding the liquid stream (30) into the second gas/liquid separator (3); removing from the bottom of the second gas/liquid separator a liquid stream (60) and feeding it into a fractionation column (5); removing from the top of the second gas/liquid separator (3) a gaseous stream (50) and passing it to a compressor (6) thereby obtaining a compressed stream (70); cooling the compressed stream (70) thereby obtaining a cooled compressed stream (80); heat exchanging the cooled compressed stream (80) against a stream being downstream of the first gas/liquid separator (2) and upstream of the fractionation column (5).

A system and method for removing nitrogen from an intermediate stream in a gas subcooled process operation that processes natural gas into a sales gas stream and a natural gas liquids stream. The system and method of the invention are particularly suitable for use with gas subcooled process operations where the sales gas stream exceeds pipeline nitrogen specifications by up to about 3%, such as for reducing the nitrogen content of sales gas streams to levels permissible for pipeline transport.

An improved process for liquid nitrogen production by cryogenic air separation using a distillation column system to enhance the product recovery.