The invention relates to a plant for low-temperature fractionation of air, having a rectification column system comprising a high-pressure column, a divided low-pressure column and an argon column, and a coldbox system comprising a first coldbox, a second coldbox and a third coldbox. The high-pressure column is disposed beneath the lower section of the low-pressure column. The high-pressure column together with the lower portion of the low-pressure column is disposed in the first coldbox, and the top portion of the low-pressure column in the second coldbox. It is proposed that the argon column or one or more sections of the argon column be disposed in the third coldbox. The pure oxygen column is disposed in the second coldbox. The present invention likewise provides a corresponding process.

A system and method for separating air by cryogenic distillation using a four column arrangement including a higher pressure column, a lower pressure column, an intermediate pressure column, and an argon column is provided. The disclosed system and method is particularly suited for production of normal purity oxygen and employs a once-through kettle column reboiler, a once-through kettle column condenser, and a once-through argon condenser. The once through argon condenser is disposed within the lower pressure column where an argon-rich vapor stream is condensed against the descending liquid in the lower pressure column.

A nitrogen generating method for producing product nitrogen using a nitrogen generating device comprising a main heat exchanger for cooling feed air, a nitrogen rectification column into which the feed air cooled in the main heat exchanger is introduced, and a nitrogen condenser which condenses a vapour stream fed from the nitrogen rectification column and circulates the same to the nitrogen rectification column, the method including a control step for discharging liquid nitrogen condensed by the nitrogen condenser and stored in a liquid nitrogen buffer, which is provided in an upper gas phase portion of the nitrogen rectification column or separately from the nitrogen rectification column, to a rectification portion of the nitrogen rectification column in response to an increase in an amount of product nitrogen or an increase in a flow rate of the feed air.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency. Some embodiments can be adapted so that at least a portion of a mixed nitrogen-oxygen fluid is at least partially vaporized and fed to a low pressure column.

A process and apparatus for recovering at least argon from a feed gas that can provide an improved recovery of argon as well as an improvement in operational efficiency. Some embodiments can be adapted so that the improved argon recovery can also be obtained with improved condenser operation for an argon column without requiring an increase in power for the recovery of the argon. Some embodiments can utilize a reboiler positioned near or at the bottom of argon recovery column to increase boil-up therein and/or provide added heat duty to drive a condenser of the argon recovery column to provide improved argon recovery.

An air separation unit including: a main heat exchanger, a medium-pressure rectification column, a low-pressure rectification column, a crude argon column, a nitrogen condenser, a crude argon condenser, an oxygen turbine, a nitrogen compressor, and a nitrogen turbine. The nitrogen turbine expands nitrogen gas supplied from the nitrogen compressor. The air separation unit includes an inlet temperature of the oxygen turbine is lower than an inlet temperature of the nitrogen turbine.

An apparatus and process for argon recovery can be configured so that an argon-enriched stream including oxygen therein can be recycled to a column for air separation and subsequent argon separation to provide improved argon recovery with reduced power. The recycling of this argon-enriched stream can be provided such that there is sufficient nitrogen within the column to facilitate separation of argon from oxygen within the column so additional argon that can be provided via the recycling can be separated and purified instead of being output as a waste stream or otherwise lost.

A process for producing liquid nitrogen utilizes a distillation system comprising higher-pressure and lower-pressure columns, a first condenser in the lower-pressure column bottom, and a second condenser disposed on top of the lower-pressure column. Feed air is compressed in a main air compressor above 15 bar(a) and cooled in a main heat exchanger. A first cooled air portion is expanded in a cold turbine before separation in the higher-pressure column. A second cooled air portion is liquefied before entering the higher-pressure column. Liquid nitrogen streams condensed by both the first and second condensers are combined to yield the final product. Another feature involves warming and expanding a lost air stream (e.g., from the cold turbine outlet and/or higher-pressure column) to below 2 bar(a) in a warm turbine.