A simplified mixed refrigerant system for natural gas processing which eliminates the need for storing, mixing and adjusting the individual hydrocarbon components of the refrigerant thereby rendering what are normally complex systems more practical for the natural gas liquid recovery industry.

A LNG liquefaction plant includes a propane recovery unit including an inlet for a feed gas, a first outlet for a LPG, and a second outlet for an ethane-rich feed gas, an ethane recovery unit including an inlet coupled to the second outlet for the ethane-rich feed gas, a first outlet for an ethane liquid, and a second outlet for a methane-rich feed gas, and a LNG liquefaction unit including an inlet coupled to the second outlet for the methane-rich feed gas, a refrigerant to cool the methane-rich feed gas, and an outlet for a LNG. The LNG plant may also include a stripper, an absorber, and a separator configured to separate the feed gas into a stripper liquid and an absorber vapor. The stripper liquid can be converted to an overhead stream used as a reflux stream to the absorber.

This specification relates to operating industrial facilities, for example, crude oil refining facilities or other industrial facilities that include operating plants that process natural gas or recover natural gas liquids.

A refrigeration system for cooling a charge gas by a binary refrigerant. The refrigeration system comprises n heat exchangers, n compressor stages, at least one separator and a demethanizer. By flowing depressurized refrigerant through all the subsequent heat exchangers and installing interstage coolers, the overall energy for the refrigeration system is reduced.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A natural gas liquefaction system and method for effectively and efficiently removing heavy hydrocarbons and converting natural gas into liquefied natural gas. Natural gas streams entering the system may consist of varied gas compositions, pressures, and temperatures. In embodiments the system may comprise a natural gas (NG)-to-liquefied natural gas (LNG) portion and a closed-loop refrigeration portion comprising a closed-loop single mixed refrigerant system. In other embodiments the system may comprise an NG-to-LNG portion and a closed-loop refrigeration portion comprising a closed-loop gaseous nitrogen expansion refrigeration system. All embodiments utilize an integrated heat exchanger with cold-end and warm-end sections and integrated multi-stage compressor and expander configurations (e.g. compander) in order to increase overall operation flexibility and efficiency. This optimized method and system is capable of more efficiently producing a liquefied natural gas product at a desired capacity using a minimum amount of equipment and a modularized design to reduce construction costs.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

This specification relates to operating industrial facilities, for example, crude oil refining facilities or other industrial facilities that include operating plants that process natural gas or recover natural gas liquids.

A heat exchanger with several plates arranged in parallel is provided. The heat exchanger has a first series of passages for channeling at least one first fluid and a second series of passages for channeling at least one second fluid. The second fluid being in a heat-exchange relationship with at the first fluid. A mixer is arranged in the passage of the first series. The mixer has at least one first channel for the flow of a first phase of the first fluid in a flow direction. The mixer has at least one second channel for the flow of a second phase of the first fluid. The mixer has at least one opening fluidically connecting the first channel to the second channel.

A natural gas liquefaction method and system having integrated nitrogen removal. Recycled LNG gas is cooled in a separate and parallel circuit from the natural gas stream in the main heat exchanger. Cooled recycled gas and natural gas streams are directed to a nitrogen rectifier column after the warm bundle. The recycle stream is introduced to the rectifier column above the natural gas stream and at least one separation stage is located in the rectifier column between the recycle stream inlet and the natural gas inlet. The bottom stream from the rectifier column is directed to a cold bundle of the main heat exchanger where it is subcooled.