A process and plant for natural gas liquids (NGL) recovery includes a main heat exchanger, a cold gas/liquid separator, a separation or distillation column, and an overhead gas heat exchanger. A pressurized residue gas generated from an overhead gas stream removed the top of the separation or distillation column is expanded and used as a cooling medium in the overhead gas heat exchanger and the main heat exchanger. The expanded residue gas, used as a cooling medium, is then compressed up to a pressure to be combined with the overhead stream from the separation or distillation column.

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A method of stripping carbon dioxide from a stream of natural gas to be used in the production of liquid natural gas (LNG) comprises the steps of: passing a stream of natural gas through a stripping column; injecting a stripping agent into the stripping column, the stripping agent stripping carbon dioxide from the stream of natural gas and exiting the stripping column as a liquid phase; passing the stripping agent exiting the stripping column through a regenerator column to generate a carbon dioxide gas stream and a recovered stripping agent stream; and cooling the recovered stripping agent stream using a cryogenic vapour generated in the production of LNG and injecting the cooled, recovered stripping agent stream into the stripping column as the stripping agent.

Methods and systems for producing a product natural gas employing a natural gas liquids (NGL) recovery unit followed by removing nitrogen in a nitrogen rejection unit (NRU) operatively connected with the NGL recovery unit by a pressure management sub-system (PMSS). In one embodiment, the PMSS includes a first conduit fluidly connecting the top of a demethanizer column (or an existing conduit connected to the top of the demethanizer) to a separator, a second conduit fluidly connecting the separator to a pump, the pump connected to a distillation column in the NRU by a third conduit, in another embodiment, the PMSS includes a first conduit fluidly connecting an NGL expander to a separator, allowing natural gas vapors and nitrogen to be fed to the NRU column through a second conduit. Alternatively, the PMSS allows mixture from the NGL recovery unit expander to be fed directly via the first conduit to the NRU distillation column.

The process comprises the following steps: mixing a gaseous stream of flash gas and a gaseous stream of boil-off gas to form a mixed gaseous flow; compressing the mixed gaseous flow in at least one compression apparatus to form a flow of compressed combustible gas; withdrawing a bypass flow in the flow of compressed combustible gas; compressing the bypass flow in at least one downstream compressor; cooling and expanding the compressed bypass flow; reheating at least a first stream derived from the expanded bypass flow in at least one downstream heat exchanger, reintroducing the first reheated stream in the mixed gaseous flow upstream from the compression apparatus.

A process and an apparatus are disclosed for separation of a hydrocarbon gas stream containing methane and heavier hydrocarbons and significant quantities of nitrogen and carbon dioxide. The gas stream is cooled and expanded, then fractionated in a first distillation column into a first overhead vapor and a hydrocarbon liquid stream containing the majority of the carbon dioxide. The hydrocarbon liquid stream is fractionated into a hydrocarbon vapor stream and a less volatile fraction comprised of heavier hydrocarbons.

The first overhead vapor is cooled, expanded, and separated into vapor and liquid streams. Both streams are cooled and expanded before feeding a second distillation column that produces a second overhead vapor that is predominantly nitrogen and a bottom liquid that is predominantly methane. The bottom liquid is vaporized and combined with the hydrocarbon vapor stream to form a volatile residue gas fraction containing the majority of the methane.

A method for producing an LNG from natural gas, comprising liquefaction of at least a first part of the natural gas in a first heat exchanger by heat exchange with a first mixed refrigerant fluid in a closed cycle, sub-cooling of liquefied natural gas in a second heat exchanger by heat exchange with a second refrigerant fluid of a second refrigeration cycle, expansion of the sub-cooled liquefied natural gas stream and admission into a flash gas separator, withdrawal of liquefied natural gas at the bottom of the separator, and withdrawal, at the head, of a gas flow, and supply of the second refrigeration cycle by at least a part of said gas flow.

The invention relates to a method and system for cooling a natural gas feed stream and recovering a natural gas liquid stream from the natural gas feed stream using an expansion-based cooling unit and a natural gas liquid removal unit which are integrated. The integration is done by using (part of) a cooling stream from the expansion-based cooling unit to provide cooling duty to the natural gas liquid removal unit.

A process for liquefying a natural gas feed stream including cooling a feed gas stream to obtain a liquefied natural gas stream; introducing the liquefied natural gas stream into a deazotization column to produce a liquefied natural gas stream and a nitrogen-enriched vapor stream; at least partially condensing at least part of the nitrogen-enriched vapor stream to produce a two-phase stream; introducing the two-phase stream into a phase-separating vessel to produce a first liquid stream and a first nitrogen-enriched gas stream; introducing at least part of the nitrogen-enriched gas stream into a distillation column thereby producing a second nitrogen-enriched stream containing less than 1 mol % of methane and a second liquid stream containing less than 10 mol % of nitrogen; wherein at least part of the liquefied natural gas stream is used to cool the at least part of the nitrogen-enriched vapor stream in said heat exchanger.

A process for obtaining a product gas and product LNG having pressure P1 close to the atmospheric pressure from lean LNG, includes: a) branching the lean LNG to obtain a first flow and a second flow; b) cooling the second flow by using a refrigerant; c) branching a liquid flow derived from the cooled second flow to obtain refrigerant LNG and remaining LNG; d) subjecting the remaining LNG to pressure reduction and gas-liquid separation to obtain a gas phase flow and a liquid phase flow (product LNG) having pressure P1; e) subjecting the refrigerant LNG to pressure reduction; f) using a flow from the step e as the refrigerant; g) joining, before or after the step f, the gas phase flow having pressure P1 to a flow from the step e; h) liquefying a flow resulting from the steps f and g by pressure increase and cooling (through heat exchange with the first flow); i) increasing the first flow in pressure before the step h; j) obtaining the product gas by regasifying the first flow after the steps h and i; and k) joining a flow liquefied in the step h to the second flow.