A computer-implemented system and method for producing and distributing at least one product from at least one plant to at least one customer where discretized plant production data, filtered customer sourcing data, forecasted customer demand data, and forecasted plant electricity pricing data are input into a modified genetic algorithm and an electronic processor solves the modified genetic algorithm and outputs the solution to an interface. The system and method is flexible and can incorporate data as it becomes available to yield intermediate solutions for quick decision making.

A gas processing plant has a de-ethanizer and a refluxed absorber, wherein the absorber operates at higher pressure than the de-ethanizer, and wherein at least a portion of the absorber bottoms product is expanded to provide cooling for the absorber reflux stream and/or the distillation column feed stream. Especially contemplated gas processing plants include propane and ethane recovery plants, and where the gas processing plant is an ethane recovery plant, it is contemplated that the ethane product comprises no more than 500 ppm carbon dioxide.

A set of process equipment for use in an enhanced oil recovery (EOR) process comprises first piping, a dehydrator, second piping, and a natural gas liquids recovery column. The first piping is configured to receive a wet carbon dioxide recycle stream from a recovery well. The dehydrator is configured to receive the wet carbon dioxide stream from the first piping and configured to dehydrate the wet carbon dioxide recycle stream using ethylene glycol to produce a dry carbon dioxide recycle stream. The second piping is configured to receive the dry carbon dioxide recycle stream from the dehydrator. The natural gas liquids recovery column is configured to receive the dry carbon dioxide recycle stream from the second piping and configured to separate the dry carbon dioxide recycle stream into a carbon dioxide reinjection stream and a natural gas liquids stream.

A reflux rate of a demethanizer is dynamically controlled. An ethane content of a hydrocarbon feed stream, a residue stream, and a bottoms stream are used by a controller to determine an ethane recovery value. The hydrocarbon feed stream includes methane, ethane, and propane and is fractionated by the demethanizer. The residue stream includes ethane. The bottoms stream includes propane. The controller controls the flow of reflux to the demethanizer, such that the determined ethane recovery value is equal to or greater than a specified target ethane recovery set point. The controller determines an objective value as a ratio of power consumption to the determined ethane recovery value. The controller controls the amount of cooling provided to the hydrocarbon feed stream, thereby adjusting power consumption and reducing the objective value while maintaining the ethane recovery value at or above the specified target ethane recovery set point.

A method for operating a process plant using a dynamic model of the process plant, the dynamic model being based on at least one of thermo fluidic correlations, thermo dynamic correlations, phenomenological correlations, and equations, and being based on geometry and/or topology of components of the process plant, the dynamic model receiving process parameters as input values, the dynamic model being adapted to represent a transition from one to another state of the process plant, wherein the dynamic model is used in an online mode, in which the dynamic model is used in parallel with the operation of the process plant, wherein signals from a control system of the process plant, the signals representing values of at least one first process parameter, are received and fed into the dynamic model.