A rotary hearth furnace includes a unit that supplies an agglomerate onto a hearth of the rotary hearth furnace, a unit that discharges a heated substance which has been heated in the rotary hearth furnace to the outside of the furnace, and a unit that discharges an exhaust gas in the rotary hearth furnace to the outside of the furnace. The rotary hearth furnace has a heating section and a non-heating section. The unit that discharges an exhaust gas to the outside of the furnace is provided in the non-heating section. A unit that takes an outside air into the furnace is provided in the non-heating section and on an upstream side in a flow direction of the exhaust gas from the unit that discharges exhaust gas to the outside of the furnace.

A rotary hearth furnace includes a unit that supplies an agglomerate onto a hearth of the rotary hearth furnace, a unit that discharges a heated substance which has been heated in the rotary hearth furnace to the outside of the furnace, and a unit that discharges an exhaust gas in the rotary hearth furnace to the outside of the furnace. The rotary hearth furnace has a heating section and a non-heating section. The unit that discharges an exhaust gas to the outside of the furnace is provided in the non-heating section. A unit that takes an outside air into the furnace is provided in the non-heating section and on an upstream side in a flow direction of the exhaust gas from the unit that discharges exhaust gas to the outside of the furnace.

A furnace as described in this invention comprises a temperature regulating portion to assist in melting a non-ferrous material, such as an aluminium, and to reserve said material for the subsequent casting or injection molding procedure. The furnace provides a mean to eliminate an oxide, such as iron oxide, which generally floats on the top layer of a molten material inside a melting portion and a heating portion by preventing the flow of said oxide into the temperature regulating portion. A sensor or any detector that can detect the level of the molten material is utilized to measure the surface level of said molten material. A temperature regulating burner, which is a flat flame type, is utilized on the ceiling of the temperature regulating portion in order to prevent any oxidation reaction to occur as well as to reduce the concentration of oxygen inside the portion.

A furnace as described in this invention comprises a temperature regulating portion to assist in melting a non-ferrous material, such as an aluminium, and to reserve said material for the subsequent casting or injection molding procedure. The furnace provides a mean to eliminate an oxide, such as iron oxide, which generally floats on the top layer of a molten material inside a melting portion and a heating portion by preventing the flow of said oxide into the temperature regulating portion. A sensor or any detector that can detect the level of the molten material is utilized to measure the surface level of said molten material. A temperature regulating burner, which is a flat flame type, is utilized on the ceiling of the temperature regulating portion in order to prevent any oxidation reaction to occur as well as to reduce the concentration of oxygen inside the portion.

A vortex chamber includes an outer circumference wall, a container, an annular shoal portion provided between the container and the outer circumference wall so as to encircle the outer circumference of the container, and a dam portion protruding upward from the upper surface of the outer circumference of the container so as to partition the container from the shoal portion. An undried nonferrous metal block is fed into the shoal portion, the block having such a size that is not completely submerged into the molten metal in the shoal portion. The fed nonferrous metal block is gradually melted to have a reduced volume of small pieces and particles of nonferrous metal, which are re-circulated in the shoal portion, flown over the dam portion, and dropped into the container, thereby forming a vortex in the container in which remaining small pieces and particles submerged into the molten metal are melted.

A process to hold molten aluminum alloy in a refractory lined vessel using heating elements disposed within ceramic immersion heating tubes to provide accurate temperature metal for the casting industry. The vessel is lined with multi thicknesses of high insulating refractory materials to minimize heat loss with contoured corners to allow smooth flow of circulating metal provided by a gear drive with rotary shaft and impeller. The heating elements are housed in a ceramic protection tube to prevent aluminum leakage which would result in element failure. The receiving and outlet wells are separated by refractory arches. An insulated inert gas purged cover is used over the heat chamber to reduce heat loss and allow for an inert purge gas to minimize surface oxidation. A thermocouple for temperature control is positioned in the exit chamber. A ceramic drain plug is provided to remove metal for maintenance.

To provide a technique that reliably and quickly melts conductive metal, there is provided a conductive metal melting method including: rotating a magnetic field device formed of a permanent magnet, which includes a permanent magnet, about a vertical axis near a driving flow channel of a flow channel that includes an inlet through which conductive molten metal flows into the flow channel from the outside and an outlet through which the molten metal is discharged to the outside and includes a vortex chamber provided between the driving flow channel provided on an upstream side and an outflow channel provided on a downstream side, and moving lines of magnetic force of the permanent magnet while the lines of magnetic force of the permanent magnet pass through the molten metal present in the driving flow channel; allowing the molten metal to flow into the vortex chamber by an electromagnetic force generated with the movement to generate the vortex of the molten metal in the vortex chamber into which the raw material is to be put; and discharging the molten metal to the outside from the outlet. The conductive metal melting method further includes driving the molten metal present in the outflow channel toward the outlet by an electromagnetic force generated with the movement of the lines of magnetic force as necessary.

A method for manufacturing reduced iron using the same, and more particularly, to a burning apparatus heating a coal briquette to manufacture reduced iron, which includes a first burning furnace heating the coal briquette while moving the truck accommodating the coal briquette along a linear movement path; a second burning furnace connected to the other side of the first burning furnace, and heating the coal briquette while moving the coal briquette discharged from the truck along an annular path; and a cooling device connected to the second burning furnace, and cooling the reduced iron while moving reduced iron reduced in the second burning furnace along an annular path. The burning apparatus circulates exhaust gases generated in the burning furnace and cooling device to control a temperature and an oxygen concentration and thus improves a metallization rate of the reduced iron.

An exemplary furnace system for melting stock metal includes a main hearth and a side well subsystem, which includes a melting well disposed downstream of the main hearth for receiving flow from the main hearth, an input flow inducer disposed upstream of the melting well and downstream of the main hearth, and an output flow inducer disposed downstream of the melting well and upstream of the main hearth. The input flow inducer drives molten metal into the melting well, thereby forming a differential metal head in the melting well. The output flow inducer evacuates molten metal from an output conduit, thereby reducing counter-pressure at an output port of the melting well communicating with the output conduit. This allows atmospheric pressure to add to the differential metal head in the melting well, resulting in an increase in productivity of the side well subsystem and of the furnace system as a whole.

The invention relates to a station for transferring a metal melt from a melting furnace into a transport crucible. The station includes a docking chamber, which has a docking opening and is designed to be docked to a filling opening of the transport crucible a suctioning device, which is designed to suction a gas from the docking chamber or from the transport crucible docked to the docking chamber, and a suction pipe, which has a suction channel extending between an inlet opening and an outlet opening. The inlet opening is arranged outside the docking chamber and the outlet opening is arranged in such a way that a metal melt flowing through the suction channel and exiting from the outlet opening passes through the docking opening.