F27B3/08

Systems and methods for graphite electrode identification and monitoring

A system and method is disclosed for monitoring graphite electrodes for use in an electric arc furnace includes receiving an electrode identifiers from a radio frequency identification (RFID) tag reader configured to interrogate RFID tags in the vicinity of an electric arc furnace (EAF), wherein the RFID tags are attached to electrodes. The electrode identifier is associated with EAF data collected from the EAF and the association is stored in a memory. The association is used for generating current and past operating parameters of the electric arc furnace for specific electrodes. Data for each specific electrode used in the EAF can also be collected for determining performance parameters for specific electrodes.

SYSTEMS AND METHODS FOR GRAPHITE ELECTRODE IDENTIFICATION AND MONITORING

A system including a graphite electrode having a graphite body with first and second opposed ends. The electrode further includes a threaded connector positioned at one of the first or second ends, and a tag coupled to or positioned in the threaded connector, wherein the tag is configured to transmit a signal including information relating to the electrode.

Electric furnace
11473841 · 2022-10-18 · ·

The present invention provides an electric furnace including: a cylindrical furnace wall; a furnace cover that is provided at an upper end of the furnace wall; and a furnace bottom that is provided at a lower end of the furnace wall and includes a deep bottom portion and a shallow bottom portion as a region having a height of 150 mm to 500 mm from a deepest point of the deep bottom portion, in which a slag pouring port into which molten slag or a solidified slag lump is capable of being poured from a slag transport container directly or through a tilting trough is provided, the slag pouring port overlaps the shallow bottom portion in a plan view, and the area ratio of the shallow bottom portion to the furnace bottom in a plan view is 5% to 40%.

ELECTRIC POWER SUPPLY APPARATUS FOR A HIGH-POWER USER DEVICE

An electric power supply apparatus for a user device, in particular for steel industry applications, that includes means for connection to an electricity grid for supplying a mains voltage and a mains current, and at least one electric line for connecting the electricity grid to the user device, wherein the electric line includes one or more electric apparatuses located between the electricity grid and the user device.

METHOD AND SYSTEM FOR COMPENSATING FOR ELECTRODE BURN-OFF IN AN ARC FURNANCE
20230204291 · 2023-06-29 ·

A method (100) and a system (1) for compensating for an electrode (2) burn-off in an arc furnace (3) in which at least a part of the electrode (2) held in a first retaining position (H1) by a retaining device (4) is detected (Si) with the aid of a sensor device (5) and a second retaining position (H2) is determined (S2) on the basis of data generated during the detection. The retaining device (4) can then be repositioned (S4) relative to the electrode (2) from the first retaining position (H1) to the determined second retaining position (H2).

Feeder device utilized in electric arc furnace, and flue gas and temperature control method

A sealed feeder device utilized in an electric arc furnace (1), and a flue gas and temperature control method. The sealed feeder device comprises a sealed feeding chute (5) having an outlet sealedly communicating with a side wall of the electric arc furnace (1), and a material blocking sealed arc-shaped door (3) disposed in the sealed feeding chute (5). The material blocking sealed arc-shaped door (3) separates the sealed feeding chute (5) into a cold steel scrap storage chamber (18) and a material feeding and dedusting chamber (2), and is operated by a driving mechanism (34) to separate or connect the cold steel scrap storage chamber (18) and the material feeding and dedusting chamber (2). The method comprises: adopting the feeder device to divide the flue gas of the electric arc furnace (1) into two paths, and controlling, by a flue gas adjustment device (16), a ratio of a flue gas flow from a flow-splitting dust removal pipe (11) to that from a dust removal pipe (4) to obtain a required flue gas mixture temperature.

Steelmaking and ironmaking scrap segregation and packaging system and method thereof
11674754 · 2023-06-13 · ·

A method of charging a pre-packaged charge in a metallurgical or refining furnace includes providing a disposable metal container having at least one attachment member and forming a pre-packaged charge by loading scrap material into the metal container. The method also includes releasably coupling the at least one attachment member of the container to a lifting device, and then de-coupling the pre-packaged charge from the lifting device so that the combination of the scrap material and the disposable metal container are charged in the furnace.

Sensing and control of position of an electrical discharge

Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.

Method for determining electrode consumption with machine vision

A system and method for monitoring consumption of graphite electrodes during the operation of an electric arc furnace (EAF) uses machine vision cameras operatively communicating with a computer processor. The system can determine, track, manage, and optimize the consumption of the graphite electrodes in real time. Electrode consumption is determined for each EAF heat by measuring the length and tip diameter of the electrode. The length and tip diameter are used to determine the electrode consumption amount using a consumption model. Measured hydraulic pressure within the EAF correlating with a known electrode weight can also be used to determine electrode consumption and correlated with the model calculation. Butt loss can also be determined based on the machine vision measured lengths of the electrode and/or based on the hydraulic pressure. The calculated electrode consumption amounts are also stored in a database and correlated to other measured EAF parameters for multiple EAFs.

SILICA TO HIGH PURITY SILICON PRODUCTION PROCESS
20220363550 · 2022-11-17 ·

An apparatus and a process for the production of high purity silicon from silica containing material such as quartz or quartzite, using a vacuum electric arc furnace, are disclosed.