In an aspect, a method of manufacturing a high purity copper-based alloy comprises providing in a melting furnace a feedstock and melting the feedstock. The method additionally includes bubbling an inert gas into the molten copper-based alloy to form the high purity copper-based alloy. Aspects are also directed to an apparatus and a method of fabricating an apparatus for manufacturing the high purity copper-based alloy.

In an aspect, a method of manufacturing a high purity copper-based alloy comprises providing in a melting furnace a feedstock and melting the feedstock. The method additionally includes bubbling an inert gas into the molten copper-based alloy to form the high purity copper-based alloy. Aspects are also directed to an apparatus and a method of fabricating an apparatus for manufacturing the high purity copper-based alloy.

A structure of composite crucibles and a high temperature adiabatic method in an arc heating process are disclosed. The structure may include a conventional water-cooled copper platform on which one or more graphite platform(s) are disposed and the topmost graphite platform is configured for disposing one or more metallic specimen(s). When arc smelts the metallic specimen(s) in the furnace in vacuum, and the heat of the metallic specimen(s) is transferred to the graphite platform, the graphite platform can reduce heat loss and improve heat preservation so as to cause the metallic specimen(s) to remain stable for the process of heating and melting to complete. The heat of the graphite platform is further transferred to the copper platform for lowering the temperature of the graphite platform.

A structure of composite crucibles and a high temperature adiabatic method in an arc heating process are disclosed. The structure may include a conventional water-cooled copper platform on which one or more graphite platform(s) are disposed and the topmost graphite platform is configured for disposing one or more metallic specimen(s). When arc smelts the metallic specimen(s) in the furnace in vacuum, and the heat of the metallic specimen(s) is transferred to the graphite platform, the graphite platform can reduce heat loss and improve heat preservation so as to cause the metallic specimen(s) to remain stable for the process of heating and melting to complete. The heat of the graphite platform is further transferred to the copper platform for lowering the temperature of the graphite platform.

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

Melting plant having a melting chamber which by way of a gas protection hood is separated from the environment, wherein the gas protection hood or another part of the melting chamber encasement has a lead through in which an electrode rod for moving an electrode to be melted is guided in a gas-tight manner by way of a sealing means. Hydraulic or pneumatic equalisation means, for exerting on the electrode rod equalisation forces which are in a proportional correlation with the gas pressure prevailing within the melting chamber are provided so as to compensate for the gas-pressure forces acting on the electrode rod.

A metal forming apparatus includes a smelting device, a molding device, an injection device and a vacuumizing device. The smelting device defines a smelting chamber, and includes a rotatable crucible and a heating unit both disposed within the smelting chamber. The molding device defines a molding chamber sealedly communicated with the smelting chamber. The injection device includes a charging barrel assembly sealedly disposed at a joint between the molding device and the smelting device and an injection unit sealedly connected with the smelting device. The vacuumizing device is sealedly connected with the smelting device and the molding device respectively so as to vacuumize the smelting chamber and the molding chamber.

A metal forming apparatus includes a smelting device, a molding device, an injection device and a vacuumizing device. The smelting device defines a smelting chamber, and includes a rotatable crucible and a heating unit both disposed within the smelting chamber. The molding device defines a molding chamber sealedly communicated with the smelting chamber. The injection device includes a charging barrel assembly sealedly disposed at a joint between the molding device and the smelting device and an injection unit sealedly connected with the smelting device. The vacuumizing device is sealedly connected with the smelting device and the molding device respectively so as to vacuumize the smelting chamber and the molding chamber.

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.