A fluid cooled housing system for use in metal making furnaces. In particular, the present invention related to a novel and inventive housing and guard member configured to receive and protect an implement, such as a burner or a lance, used in connection with metal making furnaces. A preferred embodiment of the present invention comprises a housing comprising an outer shell and an inner shell that define a fluid chamber, an end cap, a bushing insert, a face plate, a fluid inlet, and a fluid outlet. Both the fluid inlet and the fluid outlet are preferably in fluid communication with both the fluid chamber defined by the shells and a fluid chamber defined by the bushing insert. In alternative preferred embodiments, the housing system further comprises a guard member that preferably envelopes and further protects the fluid cooled housing.

A fluid cooled housing system for use in metal making furnaces. In particular, the present invention related to a novel and inventive housing and guard member configured to receive and protect an implement, such as a burner or a lance, used in connection with metal making furnaces. A preferred embodiment of the present invention comprises a housing comprising an outer shell and an inner shell that define a fluid chamber, an end cap, a bushing insert, a face plate, a fluid inlet, and a fluid outlet. Both the fluid inlet and the fluid outlet are preferably in fluid communication with both the fluid chamber defined by the shells and a fluid chamber defined by the bushing insert. In alternative preferred embodiments, the housing system further comprises a guard member that preferably envelopes and further protects the fluid cooled housing.

An expansion constraint assembly can be attached to the exterior of a kiln cylinder. The expansion constraint assembly may include an outer constraining structure, an inner circular structure, and support structures extending between the inner circular structure and the outer constraining structure. The support structures may extend at an offset angle away from a radial direction of the outer constraining structure. The expansion constraint assembly may also include additional rings disposed between the inner circular structure and the outer constraining structure. The expansion constraint assembly can constrain asymmetric expansion of the kiln cylinder, for example, by relieving uniform expansion as a rotational shift, while restraining asymmetric expansion via tensile and compressive stresses in inter-connecting members.

A sintered ceramic foam that has a total porosity of greater than 60% by volume and the following phase composition, in mass percent based on the crystallized phases: 25 to 55% mullite, 20 to 65% corundum, 10 to 40% zirconia, mullite, corundum and zirconia together representing more than 80% of the mass of the crystallized phases. Also, a furnace that has a thermal insulator such ceramic foam.

A molten metal furnace in which molten metal leakage may be avoided or controlled and heat radiation from the furnace body may be controlled. The molten metal furnace has an outer wall on its outer periphery, a molten metal storage part for holding a molten metal therein, and an inner wall forming the molten metal storage part and having a plurality of lining layers, wherein a first lining layer of the plurality of lining layers, having a surface to be in contact with the molten metal, is formed of a refractory material, wherein a sealing material is provided along at least two boundaries present in a range between the first lining layer and the outer wall, and wherein a lining layer sandwiched between layers of the sealing material is formed of a thermal insulation board containing at least silicon dioxide (SiO.sub.2).

A coating composition may include a glass frit including Phosphorus Oxide (P.sub.2O.sub.5), Silicon Oxide (SiO.sub.2), Boron Oxide (B.sub.2O.sub.3), a group I-based metal oxide, Barium Oxide (BaO), Sodium Fluoride (NaF), Titanium Oxide (TiO2), Stannous Oxide (SnO), Zinc Oxide (ZnO), and an adhesion enhancement component. The P.sub.2O.sub.5 may be included by about 40 wt % to about 55 wt % based on a total weight of the glass frit. The SiO.sub.2 may be included by about 5 wt % to about 15 wt % based on the total weight of the glass frit. The B.sub.2O.sub.3 may be included by about 5 wt % to about 10 wt % based on the total weight of the glass frit. The group I-based metal oxide may be included by about 3 wt % to about 10 wt % based on the total weight of the glass frit. The ZnO may be included by about 10 wt % to about 25 wt % based on the total weight of the glass frit, and the TiO.sub.2 may be included by about 0.1 wt % to about 5 wt % based on the total weight of the glass frit.

A method of cooling a liner in a plasma chamber. A recycle gas is contacted with or passed through the liner to cool the liner and pre-heat the recycle gas. The pre-heated gas is then recycled through the plasma chamber to become part of the plasma forming process. The method further comprises the liner is graphite, the recycle gas passes through at least one cooling channel present in the liner, at least one of the cooling channels are covered with at least one removable liner/channel cover, carbon deposits are formed from the presence of hydrocarbons in the recycle gas, at least one channel is formed in a spiral cooling channel pattern, at least one channel is formed in a substantially straight cooling channel pattern, and a plenum to aid in the production of an even distribution of cooling gas in the channels.

A system for conditioning stucco particulate material includes a vessel having separation chamber in communication with a holding chamber having a holding volume therein. The conditioning system includes the holding volume sufficient to condition the stucco particulate material therein and/or a control system configured to delay discharge of the stucco particulate material from the holding chamber. The system for conditioning stucco particulate material is configured to increase residence time of the stucco particulate material in the holding chamber to promote calcining conditioning therein.

The present invention specifically relates to equipment and a method for preparing an aerogel thermal insulation mortar for a high-temperature kiln thereof. The equipment comprises a top box, a support frame platform, a processing mechanism, an agitation mechanism, a receiving mechanism and a docking mechanism, wherein the top box is provided with a partition frame capable of dividing an inner space thereof into a first material discharge cavity, a second material discharge cavity, a third material discharge cavity and a fourth material discharge cavity respectively; the receiving mechanism is mounted on an inner top of the support frame platform and docked with the top box; the docking mechanism is mounted on the receiving mechanism; an inner bottom of the support frame platform is provided with a collection box; one side of the top box is provided with a door panel.

The present invention specifically relates to equipment and a method for preparing an aerogel thermal insulation mortar for a high-temperature kiln thereof. The equipment comprises a top box, a support frame platform, a processing mechanism, an agitation mechanism, a receiving mechanism and a docking mechanism, wherein the top box is provided with a partition frame capable of dividing an inner space thereof into a first material discharge cavity, a second material discharge cavity, a third material discharge cavity and a fourth material discharge cavity respectively; the receiving mechanism is mounted on an inner top of the support frame platform and docked with the top box; the docking mechanism is mounted on the receiving mechanism; an inner bottom of the support frame platform is provided with a collection box; one side of the top box is provided with a door panel.