Patent classifications
F27D11/12
Electron beam melting furnace and method for operating same
An electron beam melting furnace includes a hearth, a mold, an electron gun for keeping metal as a molten state, an electron beam controller for controlling direction of the electron beam, an image sensor for molten metal, and an operating device. A method for operating the furnace includes a step of inputting electron beam emitting coordinates in the electron beam controller, a step of emitting the electron beam, a step of detecting a high electron beam intensity spot by the image sensor, a step of calculating coordinates of high electron beam intensity based on the detected signal by the operating device, a step of calculating differences between the coordinates of emission and the coordinates of high electron beam intensity spot, a step of inputting the difference in the electron beam controller, and a step of controlling the location of electron beam spot.
Inline melt control via RF power
Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.
Inline melt control via RF power
Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.
Electromagnetic transmission device, power amplification device, and electromagnetic transmission system
In order to obtain an electromagnetic transmission device and an electromagnetic transmission system that emit high-power continuous microwaves stably onto a material or an irradiation target in electromagnetic heating systems and electromagnetic power transmission systems that are required to emit electromagnetic waves such as high-power microwaves, the electromagnetic transmission device, the power amplification device, and the electromagnetic transmission system emit, onto an irradiation target, electromagnetic waves that are modulated by a repeating pulse with a predetermined transmission duty cycle, or electromagnetic waves that are modulated by a repeating pulse with a predetermined transmission duty cycle and are amplified.
Electromagnetic transmission device, power amplification device, and electromagnetic transmission system
In order to obtain an electromagnetic transmission device and an electromagnetic transmission system that emit high-power continuous microwaves stably onto a material or an irradiation target in electromagnetic heating systems and electromagnetic power transmission systems that are required to emit electromagnetic waves such as high-power microwaves, the electromagnetic transmission device, the power amplification device, and the electromagnetic transmission system emit, onto an irradiation target, electromagnetic waves that are modulated by a repeating pulse with a predetermined transmission duty cycle, or electromagnetic waves that are modulated by a repeating pulse with a predetermined transmission duty cycle and are amplified.
Supporting structure for induction heating coil, and induction heating device
Provided is a supporting structure for an induction heating coil and an induction heating device in which a surface of an induction heating coil is not formed of a coating film for insulation that generates a gas, and movement of the induction heating coil when the induction heating coil is energized can be suppressed. A supporting structure 4 of an induction heating device 1 includes a supporting column 20 and a plurality of restricting members 21. The supporting column 20 is disposed at an outer side in a radial direction of winding portions 13 of the induction heating coil 3, and extends in an axial direction S1. The restricting members 21 receive the induction heating coil 3 to restrict movement of the induction heating coil 3 in the axial direction S1 in an insulated state, and are supported by the supporting column 20.
Supporting structure for induction heating coil, and induction heating device
Provided is a supporting structure for an induction heating coil and an induction heating device in which a surface of an induction heating coil is not formed of a coating film for insulation that generates a gas, and movement of the induction heating coil when the induction heating coil is energized can be suppressed. A supporting structure 4 of an induction heating device 1 includes a supporting column 20 and a plurality of restricting members 21. The supporting column 20 is disposed at an outer side in a radial direction of winding portions 13 of the induction heating coil 3, and extends in an axial direction S1. The restricting members 21 receive the induction heating coil 3 to restrict movement of the induction heating coil 3 in the axial direction S1 in an insulated state, and are supported by the supporting column 20.
INDUCTOR AND CORRESPONDING MAINTENANCE METHOD
An inductor to heat, by electromagnetic induction, an electrically conductive body, including an induction body, hollow inside, suitable to generate an electromagnetic field, the internal surface of which defines a containing seating, disposed through in a longitudinal direction.
SYSTEMS AND METHODS FOR CASTING METALLIC MATERIALS
Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.
SYSTEMS AND METHODS FOR CASTING METALLIC MATERIALS
Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.