A ball bat, extending along a longitudinal axis and configured for impacting a ball, may include a handle portion, an end cap, a barrel and a tubular insert. The barrel longitudinally extends along the longitudinal axis between the handle portion and the end cap. The barrel has a distal end and an inner surface, a portion of which proximate the distal end forms an insert mounting portion. The tubular insert may have a cantilevered portion having an outer surface separated from the inner surface. The cantilevered portion is cantilevered from the insert mounting portion independent of the end cap and forms a majority of a length of the tubular insert.

A ball bat includes a barrel wall with perforations positioned within a ball striking area of the bat. Perforations may extend through all or part of the barrel wall. In some embodiments, a filler material may be positioned in the perforations, or a cover element may be positioned over the perforations, to form a generally flush surface between the filler material and a surface of the barrel wall. Filler material may be less dense than material forming the remainder of the barrel wall. In some embodiments, a barrel wall may include a plurality of layers of composite laminate material. One or more of the layers may have perforations positioned radially between the other layers. In some embodiments, the perforations in the composite laminate material may be generally aligned to form a larger perforation extending through all or part of the barrel wall.

A ball bat extending about a longitudinal axis and configured for testing under an accelerated break-in test. The bat includes a barrel portion that includes an inner surface and is formed of a fiber composite material having wall thickness of at least 0.100 inch. The fiber composite material includes at least first and second plies. The first ply includes a first plurality of fibers aligned adjacent to one another and a first resin, and the second ply includes a second plurality of fibers aligned adjacent to one another and a second resin. The inner surface of the barrel portion defines at least one annular groove. The at least one annular groove creates an ABI fuse region of the barrel portion. The ABI fuse region forms a crack initiation location when the bat is subjected to the accelerated break-in test.

A ball bat extending about a longitudinal axis and configured for testing under an accelerated break-in test. The bat includes a barrel portion that includes an inner surface and is formed of a fiber composite material having wall thickness of at least 0.100 inch. The fiber composite material includes at least first and second plies. The first ply includes a first plurality of fibers aligned adjacent to one another and a first resin, and the second ply includes a second plurality of fibers aligned adjacent to one another and a second resin. The inner surface of the barrel portion defines at least one annular groove. The at least one annular groove creates an ABI fuse region of the barrel portion. The ABI fuse region forms a crack initiation location when the bat is subjected to the accelerated break-in test.

A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

A ball bat includes outer shell segments longitudinally spaced apart from each other to form a gap between them. A joint connects the segments. A first outer shell segment may include a barrel portion of the ball bat and at least part of a tapered portion of the ball bat. A second outer shell segment may include at least part of the tapered portion. The joint may include a tubular element having a first portion positioned within the first outer shell segment and at least partially overlapping an interior surface of the first outer shell segment, and a second portion positioned within the second outer shell segment and at least partially overlapping an interior surface of the second outer shell segment. The tubular element may include an elastomeric material. In some embodiments, the joint may be formed by an elastomeric material connecting the outer shell segments in the gap.

A ball bat includes outer shell segments longitudinally spaced apart from each other to form a gap between them. A joint connects the segments. A first outer shell segment may include a barrel portion of the ball bat and at least part of a tapered portion of the ball bat. A second outer shell segment may include at least part of the tapered portion. The joint may include a tubular element having a first portion positioned within the first outer shell segment and at least partially overlapping an interior surface of the first outer shell segment, and a second portion positioned within the second outer shell segment and at least partially overlapping an interior surface of the second outer shell segment. The tubular element may include an elastomeric material. In some embodiments, the joint may be formed by an elastomeric material connecting the outer shell segments in the gap.

A nano-enhanced matrix material includes a matrix film carrying one or more nano-additives. The nano-additives may be oriented transversely relative to the matrix film. A composite structure includes a plurality of composite laminate plies and one or more matrix films carrying one or more nano-additive materials, the matrix films being positioned between composite laminate plies. Composite structures may include ball bats, and the matrix films with nano-additive materials may be positioned in selected portions of ball bats, such as wherever improved strength or resistance to fatigue is desired.

A nano-enhanced matrix material includes a matrix film carrying one or more nano-additives. The nano-additives may be oriented transversely relative to the matrix film. A composite structure includes a plurality of composite laminate plies and one or more matrix films carrying one or more nano-additive materials, the matrix films being positioned between composite laminate plies. Composite structures may include ball bats, and the matrix films with nano-additive materials may be positioned in selected portions of ball bats, such as wherever improved strength or resistance to fatigue is desired.