A wettable media pad comprises an inlet side and an outlet side and a porous structure made from a non-woven material, comprising a plurality channels having a hexagonal cross-section defined by six walls, the channels running from the inlet side to the outlet side, wherein the wettable media pad is configured to direct fluid from a top surface of the media pad to a bottom surface of the media pad along at least one of the walls of the channels, wherein the wettable media pad is configured to exchange heat and mass between a fluid positioned on or in a wall of the channels and a gas flowing through the channels as the gas flows from the inlet side to the outlet side, and wherein the wettable media pad is produced with additive manufacturing. A method of making a wettable media pad is also described.

A method by a controller of a cooling system includes calculating a difference between a first temperature of ambient air and a second temperature of pre-cooled air. The pre-cooled air is ambient air that has been cooled by water from a water distribution system before it enters one or more condenser coils. The method further includes determining that the difference between the first and second temperatures is less than or equal to a predetermined temperature difference, and in response, determining that the first temperature is greater than or equal to a minimum temperature. The method further includes, if the first temperature is greater than or equal to the minimum temperature, instructing the water distribution system to distribute the water to pre-cool the ambient air for a predetermined length of time and to disable the distribution of the water after the predetermined amount of time has elapsed.

A method by a controller of a cooling system includes calculating a difference between a first temperature of ambient air and a second temperature of pre-cooled air. The pre-cooled air is ambient air that has been cooled by water from a water distribution system before it enters one or more condenser coils. The method further includes determining that the difference between the first and second temperatures is less than or equal to a predetermined temperature difference, and in response, determining that the first temperature is greater than or equal to a minimum temperature. The method further includes, if the first temperature is greater than or equal to the minimum temperature, instructing the water distribution system to distribute the water to pre-cool the ambient air for a predetermined length of time and to disable the distribution of the water after the predetermined amount of time has elapsed.

A vertical bundle air-cooled heat exchanger, a finned tube assembly for an air cooled condenser and method for forming the same, and a system for removing thermal energy generated by radioactive materials. In one aspect, an air cooled condenser sized for industrial and commercial application includes an inlet steam distribution header for conveying steam, a condensate outlet header for conveying condensate, an array of tube bundles each having a plurality of finned tube assemblies having a bare steel tube with an exposed outer surface and a set of aluminum fins brazed directly onto the tube by a brazing filler metal. The steel tubes may be spaced apart by the aluminum fins and have an inlet end fluidly coupled to the inlet steam distribution header and an outlet end fluidly coupled to the outlet header. A forced draft fan may be arranged to blow air through the tube bundles.

An air-over evaporative heat exchanger with multi-lobed or “peanut” shaped tubes replacing conventional round or elliptical tubes. The tubes have a narrow horizontal cross section and tall vertical cross section to allow the multiplication of surface area in the same coil volume while maintaining or increasing the open-air passage area. This configuration allows the coil to have an overall external heat transfer coefficient much higher than a conventional coil, while the tube shape allows the use of thinner material, reducing the weight and cost of the heat exchanger.

An air-over evaporative heat exchanger with multi-lobed or “peanut” shaped tubes replacing conventional round or elliptical tubes. The tubes have a narrow horizontal cross section and tall vertical cross section to allow the multiplication of surface area in the same coil volume while maintaining or increasing the open-air passage area. This configuration allows the coil to have an overall external heat transfer coefficient much higher than a conventional coil, while the tube shape allows the use of thinner material, reducing the weight and cost of the heat exchanger.

Disclosed are a cooling water-saving device for a cooling tower, and a wet cooling tower. The cooling water-saving device comprises indirect heat exchange devices and a water collecting tank. The inner wall of a cooling tower shell is sealed by the water collecting tank. The indirect heat exchange device comprises a heat exchange channel and a heat insulation channel. The heat insulation channel penetrates through the bottom of the water collecting tank, and the bottom inlet of the heat insulation channel communicates with air entering from the bottom of the cooling tower shell. The heat exchange channel for shielding water drops is arranged at the top outlet of the heat insulation channel, and the top of the heat exchange channel extends into an air outlet in the upper part of the cooling tower shell. The lower outlet of the heat exchange channel communicates with a rain area.

Disclosed are a cooling water-saving device for a cooling tower, and a wet cooling tower. The cooling water-saving device comprises indirect heat exchange devices and a water collecting tank. The inner wall of a cooling tower shell is sealed by the water collecting tank. The indirect heat exchange device comprises a heat exchange channel and a heat insulation channel. The heat insulation channel penetrates through the bottom of the water collecting tank, and the bottom inlet of the heat insulation channel communicates with air entering from the bottom of the cooling tower shell. The heat exchange channel for shielding water drops is arranged at the top outlet of the heat insulation channel, and the top of the heat exchange channel extends into an air outlet in the upper part of the cooling tower shell. The lower outlet of the heat exchange channel communicates with a rain area.

A method by a controller of a cooling system includes calculating a difference between a first temperature of ambient air and a second temperature of pre-cooled air. The pre-cooled air is ambient air that has been cooled by water from a water distribution system before it enters one or more condenser coils. The method further includes determining that the difference between the first and second temperatures is less than or equal to a predetermined temperature difference, and in response, determining that the first temperature is greater than or equal to a minimum temperature. The method further includes, if the first temperature is greater than or equal to the minimum temperature, instructing the water distribution system to distribute the water to pre-cool the ambient air for a predetermined length of time and to disable the distribution of the water after the predetermined amount of time has elapsed.

A method by a controller of a cooling system includes calculating a difference between a first temperature of ambient air and a second temperature of pre-cooled air. The pre-cooled air is ambient air that has been cooled by water from a water distribution system before it enters one or more condenser coils. The method further includes determining that the difference between the first and second temperatures is less than or equal to a predetermined temperature difference, and in response, determining that the first temperature is greater than or equal to a minimum temperature. The method further includes, if the first temperature is greater than or equal to the minimum temperature, instructing the water distribution system to distribute the water to pre-cool the ambient air for a predetermined length of time and to disable the distribution of the water after the predetermined amount of time has elapsed.