Heat transfer devices, components thereof, and related methods are provided. Embodiments include heat transfer devices and/or heat transfer components including a spinodal structure having a bi-continuous topology obtained by modeling a spinodal decomposition process, wherein the spinodal structure having the bi-continuous topology is a spinodal shell structure or a spinodal solid structure. Embodiments include methods of making heat transfer devices and/or heat transfer components using additive manufacturing. Other further embodiments are provided in the present disclosure.

Heat transfer devices, components thereof, and related methods are provided. Embodiments include heat transfer devices and/or heat transfer components including a spinodal structure having a bi-continuous topology obtained by modeling a spinodal decomposition process, wherein the spinodal structure having the bi-continuous topology is a spinodal shell structure or a spinodal solid structure. Embodiments include methods of making heat transfer devices and/or heat transfer components using additive manufacturing. Other further embodiments are provided in the present disclosure.

A fluid cooler for a gas turbine engine comprises an outer tube having an outer tube inlet at a first end of the fluid cooler and an outer tube outlet at a second end of the fluid cooler. A primary axis of the fluid cooler is defined within the outer tube between the first and second ends of the fluid cooler. A plurality of inner tubes extend within the outer tube between the first second ends of the fluid cooler. The inner tubes have a common inner tube inlet and a common inner tube outlet. The inner tubes extend helically about the primary axis. A first group of the inner tubes are disposed at a first radius from the primary axis and a second group of the inner tubes are disposed at a second radius from the primary axis, the second radius different from the first radius.

A heat exchanger core includes a first side, a second side, a third side, and a fourth side. A first layer includes a first width extending in a first direction, a first length extending in a second direction, a first height extending in a third direction, and a first plurality of passages, which extend from an inlet to an outlet. A second layer includes a second width extending in the first direction, a second length extending in the second direction, a second height extending in the third direction, and a second plurality of passages extending from the first side to the second side. The first and second plurality of passages are adjacent to one another. The first and second plurality of passages include a sinusoidal profile in the third direction and a sinusoidal profile in the first direction.

A method of forming at least a component of a heat exchanger comprises introducing a feed material comprising a first portion including a matrix material and a second portion including a sacrificial material on a surface of a substrate, exposing at least the first portion to energy to form bonds between particles of the matrix material and form a first thickness of a structure, introducing additional feed material comprising the first portion over the first thickness of the structure, exposing the additional feed material to energy to form a second thickness of the structure, and removing the sacrificial material from the structure to form at least one channel in the structure. Related heat exchangers and components, and related methods are disclosed.

A reactor and process for the production of bio-diesel. The reactor includes one or more coiled reaction lines. The lines are positioned within a tank containing a heat transfer media such as molten salt, maintained at about 750° F. A pump circulates the media within the tank. An emulsion of alcohol; refined feed stock, including glycerides and/or fatty acids; and preferably water is pumped through the reaction lines at temperatures and pressures sufficient to maintain the alcohol in a super-critical state. The curvature of the coils, pump pulsing, and the flow rate of the emulsion keep the emulsion in a turbulent state while in the reactor, ensuring thorough mixing of the alcohol and feed stock. The alcohol reacts with the glycerides and fatty acids to form bio-diesel. The reaction is fast, efficient with regard to energy input and waste generation, and requires minimal alcohol.

A heat exchanger including a plurality of tubes, a header, and a plurality of flow voids. The plurality of tubes extends in a first direction through which a first fluid is configured to flow. Each of the plurality of tubes have waves that repeat at regular intervals along the first flow direction and are spaced from one another vertically and laterally in the second direction. The header extends in the first direction and is attached to each of the plurality of tubes. The header is configured to convey the first fluid to each of the plurality of tubes. The plurality of flow voids are formed between the plurality of tubes. The plurality of flow voids extend in a second direction through which a second fluid is configured to flow such that the second fluid is in thermal contact with the plurality of tubes.

A heat exchanger including a gas inlet through which a combustion gas flows in and a gas outlet through which the combustion gas flows out is provided. The heat exchanger includes a housing in which the gas outlet is formed, a partition member, and a plurality of heat transfer tubes accommodated in the housing. The partition member is mounted in the housing so that there is a portion in which a flow area of the combustion gas is smaller than that of the gas inlet between the gas inlet and the gas outlet.

An energy recovery system and a method of recovering energy are disclosed. In one arrangement, an exhaust gas conduit system guides a flow of exhaust gas generated by a combustion process. A heat exchange fluid circuit guides a flow of a heat exchange fluid. An electrical generator generates electrical power from the flow of heat exchange fluid. The heat exchange fluid circuit is configured so that heat is transferred from the exhaust gas to the heat exchange fluid while the exhaust gas is flowing through the exhaust gas conduit system.

An energy recovery system and a method of recovering energy are disclosed. In one arrangement, an exhaust gas conduit system guides a flow of exhaust gas generated by a combustion process. A heat exchange fluid circuit guides a flow of a heat exchange fluid. An electrical generator generates electrical power from the flow of heat exchange fluid. The heat exchange fluid circuit is configured so that heat is transferred from the exhaust gas to the heat exchange fluid while the exhaust gas is flowing through the exhaust gas conduit system.