A method of forming an assembly between a panel and a tube includes forming a hole in the panel, where a diameter of the hole is smaller than an outer diameter of the tube, and preforming a first end of the tube to conceal the hole of the panel. A diameter of the preformed portion is greater than the diameter of the hole and the outer diameter of the tube. The method further includes aligning a second end of the tube with the hole of the panel, followed by inserting the tube into the hole by application of axial force on the tube until the preformed first end of the tube abuts a periphery of the hole of the panel. The method also includes achieving an interference fit between the hole of the panel and the tube.

An object of the present invention is to allow uniform distribution of a refrigerant by a distributor. A refrigerant pipe includes a bent pipe formed in the shape of a curve and a downstream pipe connected to the downstream side of the bent pipe and formed to be linear. A distributor to distribute the refrigerant into a plurality of flow paths is connected to the downstream pipe on the downstream side. An inner wall on the inner peripheral side of the bent pipe being on the side of the curvature center of the curve is a grooved surface with a groove formed therein, and an inner wall on the outer peripheral side of the bent pipe being on the side opposite to the curvature center of the curve is a smooth surface.

A heat exchanger core consists of first and second fluid channels, each configured to direct flow of respective fluids through the heat exchanger core. Each first fluid channel includes first fluid flow assemblies having inner channels formed by inner channel walls that contain the first fluid, each inner channel surrounded by a barrier channel having a barrier channel wall that isolates the barrier channel from the second fluid. One or more barrier channel vanes support the inner channel within the barrier channel. Each barrier channel provides a void space between the inner channel wall and the barrier channel wall, thereby fluidly separating the first fluid from the second fluid. Each barrier channel can receive the first or second fluid in the event of a breach of the inner channel wall or the barrier channel wall, thereby preventing intra-fluid contamination.

A method of forming a refrigeration heat exchanger comprising a suction line and a capillary line includes juxtaposing at least a portion of the suction and capillary lines to form a juxtaposed portion, at least partially enveloping the juxtaposed portion with a metal material, and encapsulating the capillary line to the suction line along at least a portion of the juxtaposed portion.

A heat exchanger for exchanging heat between a first medium and a second medium has a body comprising a pair of header plates, a pair of distribution plates, and a pair of case body lateral panels. Input and output header plates have a plurality of orifices, with a flow path assembly extending between each input header plate orifice and the corresponding output header plate orifice. Each flow path assembly includes at least one chamber assembly, having a corresponding medium directing component, disposed between a pair of tubular segments. Input and output distribution plates have a plurality of orifices. A first medium inlet side tank engages with the input header, a first medium output side tank engages with the output header plate, a second medium inlet side tank engages with the input distribution plate, and a second medium output side tank engages with the output distribution plate.

Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

A tubing element for a heat exchanger is at least partially a rigid elongated tubing having a first end, a second end, a first side wall and a second side wall. First and second side walls are substantially parallel to each other. The distance between first side wall and second side wall is considerably smaller than the width of first side wall and second side wall, resulting in a substantially overall flat tubing structure with connection walls on both sides. The tubing element has a plurality of fins on at least one of the outer surfaces of the first side wall and/or of the second side wall. Fins define an angle enclosed by the fins and a connection wall. A heat exchanger, use of a tubing element, use of a heat exchanger and method of manufacturing of a tubing element to manufacture at least partially a heat exchanger are included.

A flat heat pipe with a two-phase liquid-vapor working fluid, includes a first plate receiving thermal energy from a heat source, a second plate transferring thermal energy to a cold source, an edge to form a hermetically sealed enclosed internal space, a capillary structure interposed between the first and second plates, vaporization channels adjacent to the first plate, condensation channels adjacent to the second plate, a transfer passage placing the evaporation channels in communication with the condensation channels for the transport of vapor, and a collection channel forming a reservoir, in fluid communication with each condensation channel. The collection channel is adjacent to the second plate, such that the collection channel can pump and store the excess liquid phase.

A tube used in a heat exchanger, wherein a tube body includes a curved end portion, a pair of parallel portions, a pair of inclination portions, and a fixed portion in which a long end part extending from one of the pair of inclination portions is bent to hold therebetween a short end part extending from the other of the pair of inclination portions, and the tube is a pipe member having a flattened shape in cross-section. Poor brazing is reduced by making the inclination angle of at least part of the other inclination portion with respect to the flat plate portion larger than that of the one inclination portion.

The heat sink structure includes a vapor chamber, a heat pipe, and capillary elements. The vapor chamber includes a housing, a first capillary structure covering inside the housing, and a first working fluid filled inside the housing. The housing includes through holes and an inner top wall. Both ends of the heat pipe are inserted through the two through holes respectively and are exposed from the housing. The heat pipe includes a pipe body, a second capillary structure covering inside the pipe body, and a second working fluid filled inside the pipe body. Each of the capillary elements is connected to the inner top wall. One end of each of the capillary elements is in contact with the first capillary structure, and the other end of each of the capillary elements is in thermal contact with the heat pipe.