In one aspect, a heat rejection apparatus is provided including an evaporative heat exchanger and a primary fan operable to direct first ambient air into an air inlet, cause the first ambient air to interact with the evaporative heat exchanger to produce heated air, and discharge the heated air from an air outlet. The heat rejection apparatus includes a plume abatement fan operable to direct second ambient air into contact with the heated air downstream of the evaporative heat exchanger and a controller operably coupled to the primary fan and the plume abatement fan. The controller has a plume abatement mode wherein the controller operates the plume abatement fan to cause the plume abatement fan to direct the second ambient air into contact with the heated air to cool the heated air and abate plume.

In one aspect, a heat exchanger system is provided that includes a cooling system and a sensor configured to detect a variable of the cooling system. The heat exchanger system includes processor circuitry configured to provide the variable and a plurality of potential operating parameters of the cooling system to a machine learning model representative of the cooling system to estimate at least one of energy consumption, water usage, and chemical usage for the potential operating parameters. The processor circuitry is further configured to determine, based at least in part on the estimated at least one of energy consumption, water usage, and chemical consumption, for the potential operating parameters, an optimal operating parameter of the cooling system to satisfy a target optimization criterion.

An adiabatic cooling system includes a condenser coil, a plurality of adiabatic pads, a plurality of frames, and a pad pivoting system. Each frame is configured to hold a respective one of the plurality of adiabatic pads and to pivot about a respective one of a plurality of pivot points. The pad pivoting system is configured to rotate each one of the plurality of frames about the respective pivot point of the frame from an open position to a closed position, and to rotate each one of the plurality of frames about the respective pivot point of the frame from the closed position to the open position. When the plurality of frames are in the open position, intake air for the adiabatic cooling system is unimpeded by the plurality of adiabatic pads as the intake air enters the adiabatic cooling system and contacts the condenser coil.

In one aspect, a cooling tower system is provided that includes an evaporative heat exchanger, a sensor configured to detect a parameter of evaporative liquid distributed onto the evaporative heat exchanger, and an evaporative liquid treatment system. The cooling tower system further includes a controller having a normal operating mode wherein the controller operates the evaporative liquid treatment system to treat the evaporative liquid upon a determination of inadequate evaporative liquid quality based at least in part on the parameter of the evaporative liquid. The controller has a failsafe operating mode wherein the controller changes operation of the cooling tower upon a determination that the operation of the evaporative liquid treatment system is unable to remedy the inadequate evaporative liquid quality.

A monitoring apparatus includes an interface and a controller. The interface is configured to acquire a signal that is based on the temperature of the inside of a cooling tower configured to cool a cooling target. The controller is configured to acquire the signal from the interface and calculate the temperature distribution of the inside of the cooling tower. The controller analyzes an abnormal site of the cooling tower based on the temperature distribution.

A drive system for driving a fan in a wet cooling tower, wherein the fan has a fan hub and fan blades attached to the fan hub. The drive system has a high-torque, low speed permanent magnet motor having a motor casing, a stator and a rotatable shaft, wherein the rotatable shaft is configured for connection to the fan hub. The drive system includes a variable frequency drive device to generate electrical signals that effect rotation of the rotatable shaft of the motor in order to rotate the fan.

A method of controlling cooling water treatment may involve measuring operating data of one or more downstream heat exchangers that receive cooling water from the cooling tower. For example, the inlet and outlet temperatures of both the hot and cold streams of a downstream heat exchanger may be measured. Data from the streams passing through the heat exchanger may be used to determine a heat transfer efficiency for the heat exchanger. The heat transfer efficiency can be trended over a period of time and changes in the trend detected to identify cooling water fouling issues. Multiple potential causes of the perceived fouling issues can be evaluated to determine a predicted cause. A chemical additive selected to reduce, eliminate, or otherwise control the cooling water fouling can be controlled based on the predicted cause of the fouling.

In an engine room associated with fruit and vegetable storage refrigeration facilities, a water return pipe or pipes from a refrigeration cooling tower or towers associated with the engine room terminating below the surface of the water in an engine room water tank which contains highly mineralized water.

The present invention is directed to a load bearing direct-drive system and a variable process control system for efficiently managing the operation of fans in a cooling system such as a wet-cooling tower, air-cooled heat exchanger (ACHE), HVAC system, blowers and centrifugal blowers, mechanical towers or chiller systems. In one embodiment, the load bearing direct-drive system comprises a load bearing torque multiplier device having an output rotatable shaft connected to a fan, and a load bearing motor comprising a rotatable shaft that drives the load bearing torque multiplier device.

A fan brake system for controlling an industrial fan system, the fan brake system including a fan brake having a brake pad movable on the fan brake to selectively engage the fan system. An actuator including a motor can be operable to cause the fan brake to perform a braking procedure on the fan system to resist rotational movement of the fan system. A controller can be communicated with the actuator, the controller operable to selectively cause the actuator and the fan brake to perform the braking procedure, wherein the controller is operable to monitor and control power being supplied to the motor of the actuator during the braking procedure to maintain a torque output of the motor according to a predetermined torque profile during the braking procedure.