A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.

A double tube includes an inner tube having a corrugated petal shape in a wave form in an outer tube. The double tube is manufactured by a method including: inserting the inner tube into the outer tube and coaxially disposing the inner tube and the outer tube; inserting a plurality of petal forming bars into a space between the outer tube and the inner tube and arranging the petal forming bars along a circumferential direction at predetermined intervals; disposing an assembly of the outer tube, the inner tube, and the petal forming bars in a mold of a hydroforming machine; supplying a fluid in the inner tube while applying a pressure to the inner tube in an axial direction to expand the inner tube; and separating the petal forming bars from the space between the outer tube and the inner tube.

A counterflow heat exchanger configured to exchange thermal energy between a first fluid flow at a first pressure and a second fluid flow at a second pressure less than the first pressure includes a first fluid inlet, a first fluid outlet fluidly coupled to the first fluid inlet via a core section, a second fluid inlet, and a second fluid outlet fluidly coupled to the second fluid inlet via the core section. A heating arrangement is configured to heat the second fluid inlet to prevent ice ingestion via the second fluid inlet.

A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.

A heat exchanger assembly includes a plate including a plate portion having a leading edge, a trailing edge, an inlet side and an outlet side. The leading edge of the plate portion includes a terminal tip and a varying radius that decreases in a direction toward the terminal tip. An inlet manifold is on the inlet side. An outlet manifold is on the outlet side. A cast plate for a plate fin heat exchanger is also disclosed.

A housing assembly and a method of manufacturing the housing assembly. The housing assembly includes a trap portion and a heat transfer portion. A first plate member of the heat transfer portion has one or more first and second flanges having a length L1 and L2. A second plate member of the heat transfer portion has one or more first and second flanges having a length L3 and L4 that are larger than the lengths L1 and L2. At least a portion of the one or more first and second flanges of the first plate member are integrally connected to at least a portion of said one or more first and second flanges of said second plate member. Additionally, at least a portion of the one or more first and second flanges of the second plate member are overmoulded within the tray portion of the housing assembly.

A method of forming a component includes depositing a ceramic material within an open-cell void of a polymer body. The ceramic material deposited around the periphery of the open-cell void structure forms a thermally-conductive path through the polymer body. The ceramic material circumscribes an open volume extending the entire length of the thermally-conductive path that is filled with a sealant such that fluids are incommunicable from the first surface to the second surface via the thermally-conductive path. A method of forming a heat exchanger includes forming a plurality of plates, each plate formed as a thermally-conductive polymer body. The method of forming the heat exchanger further includes arranging the plurality of plates within a housing to form a plate and frame heat exchanger configured to place a first flowpath in a heat exchange relationship with a second flowpath.

A transfer tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity, where the at least one wall further has a first end and a second end. The first end can be configured to couple to a terminus of a heat exchanger of the thermal transfer device. The second end can be configured to couple to a collector box of the thermal transfer device. At least a portion of the at least one wall can be disposed in a vestibule of the thermal transfer device. The cavity can be configured to simultaneously receive a first fluid that flows from the first end to the second end and a second fluid that flows from the second end to the first end.

A total heat exchange element-purpose flow channel plate is formed from a resin composition having heat conductivity and moisture permeability, containing at least one base material of a first base material and a second base material, and a moisture permeable material. The first base material is a polypropylene having a long chain branched hydrocarbon structure. The second base material is a polypropylene with addition of a low-density polyethylene having a branched structure. The moisture permeable material is a block copolymer based on a polyethylene glycol as a raw material.

Disclosed is a method for manufacturing a honeycomb structure. The method includes molding a molded body from a mixture containing silicon carbide particles, an organic component, and a dispersion medium, removing the organic component included in the molded body to obtain a porous honeycomb body, and impregnating an inner portion of partition walls of the porous honeycomb body with metal silicon. In a state in which the porous honeycomb body is placed on a support inside a container containing solid metal silicon, the impregnating an inner portion of the partition walls is performed by heating the inside of the container to a temperature higher than or equal to a melting point of the metal silicon so that the porous honeycomb body is impregnated with molten metal silicon through the support that is porous.