Conduits for cooling a hydrocarbon stream and processes for using same. The conduit can include a first inner wall defining a first bore, a second inner wall defining a second bore, and an outer wall disposed about the first and second inner walls. The conduit can also include an annular support wall connected to an inner surface of the outer wall. An end of the second inner wall and an end of the annular support wall can define a perimeter opening that can be in fluid communication with the second bore. An annular flexible ring can be bonded to the annular support wall and can flexibly contact the first inner wall. A substantially annular cavity can be disposed between the second inner and the outer walls and in fluid communication with the perimeter opening. A quench fluid introduction port can be configured to introduce a quench fluid into the cavity.

The heat exchanger includes a first heat-exchange portion and a second heat-exchange portion. The first heat-exchange portion includes a first header tank having an inflow portion through which the heat medium flows into the first heat-exchange portion. The second heat-exchange portion includes a second header tank having an outflow portion through which the heat medium flows out of the second heat-exchange portion. The first header tank and the second header tank are connected to each other via a connecting portion. The connecting portion has a slit passing through the connecting portion.

A heat exchanger suitable to be used as a recuperator in a micro gas turbine including a stack of cells. Each of the cells includes a pair of mutually spaced-apart plates and layers including heat exchange elements arranged at the outer surfaces of the plates and between the plates. Each of the layers including heat exchange elements can include at least one discrete spatial component incorporating a number of elements. Both a supply header and a discharge header of the heat exchanger can be made of only two components at the position of the stack of cells. Compensating for heat expansion effects can be via a bellows-shaped pipe portion of a supply conduit.

A heat exchange array arranged to be used in a heat exchange unit and further arranged to recover energy from an exhaust gas, comprising: a first heat exchange tube and a second heat exchange tube, each arranged to carry a heat exchange medium and further each comprising a series of external fins; and wherein the first heat exchange tube comprises a left-handed helically coiled tube having an first elastic stress, and the second heat exchange coil comprises a right-handed helically coiled tube having a second elastic stress, and wherein the first and second heat exchange tubes are interconnected such that the first elastic stress opposes the second elastic stress.

A heat exchanger which may be used in an engine, such as a vehicle engine for an aircraft or orbital launch vehicle. is provided. The heat exchanger may be configured as generally drum-shaped with a multitude of spiral sections, each containing numerous small diameter tubes. The spiral sections may spiral inside one another. The heat exchanger may include a support structure with a plurality of mutually axially spaced hoop supports, and may incorporate an intermediate header. The heat exchanger may incorporate recycling of methanol or other antifreeze used to prevent blocking of the heat exchanger due to frost or ice formation.

An apparatus and method of forming a heat exchanger includes forming a monolithic core body having a first set of flow passages and a core coefficient of thermal expansion, and additively manufacturing onto the monolithic core a first manifold defining a first fluid inlet for the first set of flow passages.

An air-cooled condenser system for steam condensing applications in a power plant Rankine cycle includes an air cooled condenser having a plurality of interconnected modular cooling cells. Each cell comprises a frame-supported fan, inlet steam headers, outlet condensate headers, and tube bundle assemblies having extending between the headers. The tube bundle assemblies may be arranged in a V-shaped tube structure. A plurality of deflection limiter beams are arranged coplanar with the tube bundles. Top ends of each deflection limiter beam are slideably inserted in an associated floating end cap affixed to an upper tubesheet which moves vertically relative to the beams via thermal expansion/contraction concomitantly with the tubes. The deflection limiter beams provides guided restraint system for expansion/contraction of the tube bundles which prevents out of plane tube bowing.

A core body includes a structure having a plurality of connected unit cells. At least one unit cell has one or more sidewalls that are curved and define a portion of an inner passageway within and through the unit cell. The one or more sidewalls define multiple orifices and include a cone disposed between at least some of the orifices. A dimple is defined along an outer surface of the unit cell at the cone. The outer surface at least partially defines an outer passageway that is sealed from the inner passageway by the one or more sidewalls. The one or more sidewalls are configured to transport one or more of thermal energy from a first fluid or a component of the first fluid flowing in the inner passageway to a second fluid flowing in the outer passageway without the first fluid mixing with the second fluid.

A method and apparatus for separating a separation component from a gas stream. One exemplary method includes: flowing the gas stream across a process surface of a compliant composite heat transfer wall, wherein: the gas stream has an initial concentration of the separation component, and the gas stream has a gas temperature; flowing a cooling fluid across a cooling surface of the wall, wherein: the cooling fluid has a fluid temperature, and the fluid temperature is less than the gas temperature; and producing an output gas stream, wherein: the output gas stream has an output concentration of the separation component, and the output concentration is less than the initial concentration. Another exemplary method includes separating at least a portion of the separation component from the gas stream by: accumulating the portion proximate the process surface; and delaminating the portion from the process surface with a flow of the gas stream.

A heat exchanger with improved leak prevention may include a first heat exchanger plate, a second heat exchanger plate, a gasket between the first and the second heat exchanger plates, and a lock strip configured to maintain alignment of the first and second heat exchanger plates over a plurality of thermal expansion and contraction cycles of the plates. The lock strip may include at least one projection to engage with a projection of the first and/or second heat exchanger plate to secure its position over the plurality of thermal expansion and contraction cycles of the plates. Lock strips can be applied to one or many plates comprising a plate heat exchanger plate pack.