A heat exchanger cleaner apparatus for spraying a cleaning composition into an air handler of an air conditioning system to contact an outer surface of a heat exchanger of the air handler includes a spray outlet assembly, a pump device, a connector interface, and a controller. The spray outlet assembly is inserted into an interior of the air handler to be exposed to the heat exchanger outer surface. The connector interface detachably couples with a complementary connector interface of a cartridge having a cartridge reservoir holding the cleaning composition, to establish flow communication between the cartridge reservoir and the pump device. The controller operates the pump device to pump cleaning composition from the cartridge reservoir and through the spray outlet assembly such that the spray outlet assembly sprays a fluid stream of the cleaning composition at least partially contacting the outer surface of the heat exchanger, without manual intervention.

An apparatus for removing foreign substances around a heating tube of a steam generator is proposed. The apparatus includes a universal machine unit configured to hold the foreign substances, a connecting rod unit including a distal end connecting rod and a connecting rod part, a connecting rod moving unit configured to supply the connecting rod unit into the heating tube to move the connecting rod unit, a connecting rod supply unit provided to sequentially supply the plurality of connecting rods to the connecting rod moving unit, an image-capturing unit configured to be moved to a point where the foreign to substances are located to capture an image of the foreign substances, and a controller connected to the universal machine unit, the connecting rod moving unit, and the connecting rod supply unit to control operations thereof.

An apparatus for sensing an obstruction within a tube being cleaned and repetitively advancing and retracting a flexible high pressure fluid cleaning lance within the tube is disclosed. The apparatus monitors drive roller/belt position and actual hose position, compares the belt (expected travel) to hose position (travel) and generates a position difference, or mismatch. If the mismatch is above a predetermined level, the drive motor direction is reversed for a predetermined time interval, and forward operation restored after the predetermined time interval; and the sequence of repeating the reversing and restoring operations is continued until the position difference or mismatch no longer exceeds the predetermined difference threshold.

A method is performed at a computer system to clean heat exchanger systems. The system estimates the fouling level of a heat exchanger system based on measured performance parameters of the heat exchanger system. The performance parameters include the rate of heat exchange. The system generates a system performance cost model based on the estimated fouling level of the heat exchanger system. The system also determines an initial cleaning recipe based on operational parameters of the heat exchanger system. The operational parameters include chemical composition and operating temperatures of fluids passing through the heat exchanger system. The system generates a cleaning cost model based on the initial cleaning recipe and calculates a cleaning schedule to minimize overall operational cost using both the system performance cost model and the cleaning cost model. The system then executes the initial cleaning recipe at the heat exchanger system according to the calculated cleaning schedule.

A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.

A system is disclosed for cleaning an object, such as a heat exchanger including a bundle of feed-through tubes extending between two end plates. In an embodiment, the system includes a connection body for connecting the system to an object, a holder for holding a cleaning device and a moving system for moving the holder with respect to the connection body in a first direction and a second direction at least having a component perpendicular to the first direction. The moving system includes a rotation motor and a linear motor.

A system capable of autonomous operation is disclosed for cleaning a tube bundle of a heat exchanger core. The system comprises a lance for directing a jet of fluid into spaces between the tubes of the bundle, a carriage for advancing the lance into the bundle, a mount movable relative to the carriage for holding the lance, and a sensor for detecting relative movement between the lance and the carriage, so as to detect when a reaction force acting on the lance upon encountering an obstruction in the tube bundle exceeds a predetermined limit.

An apparatus for sensing an obstruction within a tube being cleaned and repetitively advancing and retracting a flexible high pressure fluid cleaning lance within the tube is disclosed. The apparatus monitors drive roller/belt position and actual hose position, compares the belt (expected travel) to hose position (travel) and generates a position difference, or mismatch. If the mismatch is above a predetermined level, the drive motor direction is reversed for a predetermined time interval, and forward operation restored after the predetermined time interval; and the sequence of repeating the reversing and restoring operations is continued until the position difference or mismatch no longer exceeds the predetermined difference threshold.

A system and an apparatus for positioning a plurality of flexible cleaning lances includes a frame removably fastened parallel a tube sheet of a heat exchanger. The apparatus includes a smart lance tractor drive for advancing and retracting one or more lance hoses through one or more lance guide tubes into tubes penetrating through the heat exchanger tube sheet, a controller, one or more AC induction sensors on the tubes operable to sense holes in the tube sheet, and a tumble box connected to the controller operable to generate electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The tractor drive includes sensors for detection of mismatch between expected and actual lance positions and automated drive reversal operation to remove blockages within tubes being cleaned.

A system, apparatus and method of cleaning tubes of a heat exchanger or a tube bundle that includes disengaging the heat exchanger or bundle from a use-position in a process or a plant; moving the heat exchanger or bundle to a cleaning station remote from the use-position; positioning the heat exchanger or tube bundle in front of a cleaning apparatus; providing water jet cleaning equipment on the cleaning apparatus; responding to programming in a computing device and controlling the water jet cleaning equipment and a cleaning operation; providing a pattern of tube openings defined in an end plate of the heat exchanger or bundle to the computing device; actuating the water jet cleaning equipment with the computing device; and manually or automatically performing a cleaning operation with the water jet cleaning equipment under control of the programming of the computing device and by following the provided pattern of tube openings.