A moveable sludge lance said moveable sludge lance having duel lance heads passed through handholes in the side of a nuclear steam generator and into a central tube lane having a central stay rod which cleans with high pressure fluid through the row 1 tubes in the tube lane, where the distance between the dual lance heads is wide enough to allow the dual lance heads to extend beyond the central stay rod.

A moveable sludge lance said moveable sludge lance having duel lance heads passed through handholes in the side of a nuclear steam generator and into a central tube lane having a central stay rod which cleans with high pressure fluid through the row 1 tubes in the tube lane, where the distance between the dual lance heads is wide enough to allow the dual lance heads to extend beyond the central stay rod.

Air flow apparatus has at least one array of air channels, an air duct covering the array of air channels and being connected to the air channels, a fan arranged at the air duct for generating an air flow through the array of air channels, a cleaning device for the array of air channels arranged inside the air duct, the cleaning device including: a nozzle bar extending in front of the array of air channels and a nozzle manifold including a plurality of nozzles arranged along the nozzle bar and directed towards the array of air channels, wherein the nozzle bar is mounted to the air flow apparatus to be movable across at least a section of the array of air channels.

Air flow apparatus has at least one array of air channels, an air duct covering the array of air channels and being connected to the air channels, a fan arranged at the air duct for generating an air flow through the array of air channels, a cleaning device for the array of air channels arranged inside the air duct, the cleaning device including: a nozzle bar extending in front of the array of air channels and a nozzle manifold including a plurality of nozzles arranged along the nozzle bar and directed towards the array of air channels, wherein the nozzle bar is mounted to the air flow apparatus to be movable across at least a section of the array of air channels.

Water-jet cleaning system and a method of cleaning a heat exchanger. The equipment includes a rotary tool having a lance with at least two degrees of freedom. The lance's movements relative to openings defined in the heat exchanger face plate are controlled via a smart indexing controller. The controller includes an electronic communication device that is specifically programmed to selectively activate various components of the rotary tool and a water delivery system. The programming utilizes an observed, learned, or uploaded pattern of the heat exchanger tube openings to selectively rotate the lance relative to the rotary tool's mounting assembly or linearly move the lance towards or away from the mounting assembly. The controller moves the lance to align a nozzle thereon with a selected opening in the face plate and then delivers a high pressure water jet therethrough.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

Water-jet cleaning system and a method of cleaning a heat exchanger. The equipment includes a rotary tool having a lance with at least two degrees of freedom. The lance's movements relative to openings defined in the heat exchanger face plate are controlled via a smart indexing controller. The controller includes an electronic communication device that is specifically programmed to selectively activate various components of the rotary tool and a water delivery system. The programming utilizes an observed, learned, or uploaded pattern of the heat exchanger tube openings to selectively rotate the lance relative to the rotary tool's mounting assembly or linearly move the lance towards or away from the mounting assembly. The controller moves the lance to align a nozzle thereon with a selected opening in the face plate and then delivers a high pressure water jet therethrough.

An apparatus for cleaning heat exchangers may include a cleaning lance for cleaning a plurality of bores of the heat exchanger and an examination lance for examining a plurality of bores of the heat exchanger. The apparatus may further include a first feeder configured to extend and retract the cleaning lance and a second feeder configured to extend and retract the examination lance. The apparatus may further include a controller configured to control the first feeder to feed the cleaning lance into a first bore, to control the cleaning lance to clean the first bore, and to control the first feeder to retract the cleaning lance from the first bore.