An apparatus for sensing an obstruction within a tube being cleaned and repetitively advancing and retracting a flexible high pressure fluid cleaning lance within the tube is disclosed. The apparatus monitors drive roller/belt position and actual hose position, compares the belt (expected travel) to hose position (travel) and generates a position difference, or mismatch. If the mismatch is above a predetermined level, the drive motor direction is reversed for a predetermined time interval, and forward operation restored after the predetermined time interval; and the sequence of repeating the reversing and restoring operations is continued until the position difference or mismatch no longer exceeds the predetermined difference threshold.

A system and an apparatus for positioning a plurality of flexible cleaning lances includes a frame removably fastened parallel a tube sheet of a heat exchanger. The apparatus includes a smart lance tractor drive for advancing and retracting one or more lance hoses through one or more lance guide tubes into tubes penetrating through the heat exchanger tube sheet, a controller, one or more AC induction sensors on the tubes operable to sense holes in the tube sheet, and a tumble box connected to the controller operable to generate electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The tractor drive includes sensors for detection of mismatch between expected and actual lance positions and automated drive reversal operation to remove blockages within tubes being cleaned.

A system and an apparatus for positioning a plurality of flexible cleaning lances includes a frame removably fastened parallel a tube sheet of a heat exchanger. The apparatus includes a smart lance tractor drive for advancing and retracting one or more lance hoses through one or more lance guide tubes into tubes penetrating through the heat exchanger tube sheet, a controller, one or more AC induction sensors on the tubes operable to sense holes in the tube sheet, and a tumble box connected to the controller operable to generate electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The tractor drive includes sensors for detection of mismatch between expected and actual lance positions and automated drive reversal operation to remove blockages within tubes being cleaned.

A cleaning system and method includes suspending and exploding, adjacent a bank of HRSG finned-tubing, a plurality of generally uniformly spaced detonation cords. Each detonation cord has an explosive grain loading of 18-50 grains per foot. A detonation delay assembly attached to each of the plurality of detonation cords creates a predetermined delay between each detonation cord explosion. After the detonation cords are exploded, a suspended elongated beam, having a transport assembly and a pressurized air blower assembly directs pressurized air towards an adjacent the bank of HRSG finned-tubing as the pressurized air blower assembly is moved along a portion of the beam. A suspension assembly moves the beam, the transport assembly, and the pressurized air blower assembly up or down so that a next portion of the bank of HRSG finned-tubing may be cleaned by the pressurized air.

A cleaning system and method includes suspending and exploding, adjacent a bank of HRSG finned-tubing, a plurality of generally uniformly spaced detonation cords. Each detonation cord has an explosive grain loading of 18-50 grains per foot. A detonation delay assembly attached to each of the plurality of detonation cords creates a predetermined delay between each detonation cord explosion. After the detonation cords are exploded, a suspended elongated beam, having a transport assembly and a pressurized air blower assembly directs pressurized air towards an adjacent the bank of HRSG finned-tubing as the pressurized air blower assembly is moved along a portion of the beam. A suspension assembly moves the beam, the transport assembly, and the pressurized air blower assembly up or down so that a next portion of the bank of HRSG finned-tubing may be cleaned by the pressurized air.

Disclosed herein is a system for automatically cleaning boiler pipes, which includes a pipe-cleaning tank provided on one side of a casing to store a cleaning solution therein and a tank supply valve provided in the pipe-cleaning tank, so as to allow the cleaning solution stored in the pipe-cleaning tank to automatically flow into a heat exchanger and various pipes inside the casing by means of only a simple operation of manipulating the tank supply valve, thereby making it easy to eliminate scale that has accumulated in the heat exchanger and the pipes.

Disclosed herein is a system for automatically cleaning boiler pipes, which includes a pipe-cleaning tank provided on one side of a casing to store a cleaning solution therein and a tank supply valve provided in the pipe-cleaning tank, so as to allow the cleaning solution stored in the pipe-cleaning tank to automatically flow into a heat exchanger and various pipes inside the casing by means of only a simple operation of manipulating the tank supply valve, thereby making it easy to eliminate scale that has accumulated in the heat exchanger and the pipes.

A frame-mounted mobile cleaning system permanently positionable above or below the tube bundles of an air-cooled heat exchanger (ACHE) and in fluid communication with an external source of pressurized cleaning fluid includes a mobile transverse spray head assembly formed from a plurality of separate interchangeable fluid compartments, each fluid compartment having an inlet for receiving the pressurized cleaning fluid and a fluid discharge wall having at least one nozzle aligned with the longitudinal axes of the finned heat exchange tubes below or above, or elongated slot nozzles that are transverse to the axes of the finned tubes and that are configured to discharge a predetermined pattern of pressurized cleaning fluid onto and between the surfaces of the fins of the heat exchange tubes as the assembly is moved from one end of the ACHE tube bundles to the other.

A frame-mounted mobile cleaning system permanently positionable above or below the tube bundles of an air-cooled heat exchanger (ACHE) and in fluid communication with an external source of pressurized cleaning fluid includes a mobile transverse spray head assembly formed from a plurality of separate interchangeable fluid compartments, each fluid compartment having an inlet for receiving the pressurized cleaning fluid and a fluid discharge wall having at least one nozzle aligned with the longitudinal axes of the finned heat exchange tubes below or above, or elongated slot nozzles that are transverse to the axes of the finned tubes and that are configured to discharge a predetermined pattern of pressurized cleaning fluid onto and between the surfaces of the fins of the heat exchange tubes as the assembly is moved from one end of the ACHE tube bundles to the other.

An air transfer apparatus being an integral or a monolithic structure or enclosure including an integral cavity and other cavities formed from a single piece of material. The integrated cavity includes a plurality of individual dividers forming a plurality of integral segmented cavities where pumps and motors are installed, and a controller which controls the operation of the pump motor such as turns on and off the pump motor and adjusts the speed of the pump motor. The air transfer apparatus is adapted to have at least one heat exchanger pad installed in at least of the sides of the walls and at least one fan installed in the air transfer apparatus.