An energy conversion system may comprise a substrate including a first conductive trace and a second conductive trace electrically isolated from the first conductive trace. A housing may be coupled to the substrate. An ignition compound may be located in the housing. A solder may be thermally coupled to the ignition compound such that ignition of the ignition compound melts the solder. The housing may be configured to output the solder onto the first conductive trace and the second conductive trace.

An energy conversion system may comprise a substrate including a first conductive trace and a second conductive trace electrically isolated from the first conductive trace. A housing may be coupled to the substrate. An ignition compound may be located in the housing. A solder may be thermally coupled to the ignition compound such that ignition of the ignition compound melts the solder. The housing may be configured to output the solder onto the first conductive trace and the second conductive trace.

A method and apparatus for providing a universal plug in cartridge detonator capability in box-by-box perforating guns.

A wireless initiation device comprises a power source, a processing module, a first housing and an initiation unit. The processing module processes wireless electromagnetic communications signals received by an electromagnetic receiver system associated with the processing module. The wireless electromagnetic communications signals includes a wireless electromagnetic communications signal representative of a FIRE command. The processing module is configured to generate an initiation signal upon receipt of the FIRE command. At least one of the power source and the processing module is disposed in the first housing, and the first housing has a first connector. The initiation unit has a second housing within which is disposed an initiation module that is configured to discharge initiation energy sufficient to initiate an explosive charge associated with the device. The initiation module is connected to, or connectable with, the processing module such that initiation module can receive an initiation signal from the processing module. The initiation unit also has a second connector that is configured to mate with the first connector, thereby connecting the first and second housings. The initiation module is configured to execute a sequence upon receipt of the initiation signal, the sequence resulting in discharge of initiation energy from the initiation unit.

A wireless initiation device comprises a power source, a processing module, a first housing and an initiation unit. The processing module processes wireless electromagnetic communications signals received by an electromagnetic receiver system associated with the processing module. The wireless electromagnetic communications signals includes a wireless electromagnetic communications signal representative of a FIRE command. The processing module is configured to generate an initiation signal upon receipt of the FIRE command. At least one of the power source and the processing module is disposed in the first housing, and the first housing has a first connector. The initiation unit has a second housing within which is disposed an initiation module that is configured to discharge initiation energy sufficient to initiate an explosive charge associated with the device. The initiation module is connected to, or connectable with, the processing module such that initiation module can receive an initiation signal from the processing module. The initiation unit also has a second connector that is configured to mate with the first connector, thereby connecting the first and second housings. The initiation module is configured to execute a sequence upon receipt of the initiation signal, the sequence resulting in discharge of initiation energy from the initiation unit.

Bridged bulkheads for a perforating gun assembly. The bridged bulkheads comprise a first bulkhead, a signal transmission pin residing within the first bulkhead, a second bulkhead, a detonator pin residing within the second bulkhead, and a bridge fixedly connecting and spacing apart the first bulkhead and the second bulkhead. Each of the bulkheads is fabricated from an electrically non-conductive material, while each of the pins is an electrically conductive pin. The bridge comprises a body connected to the first and second bulkheads. A signal transmission wire is connected to the signal transmission pin at the first end of the first bulkhead. At the same time, a detonator wire is connected to the detonator pin at the first end of the second bulkhead. The first bulkhead is over-molded to hold the signal transmission wire, while the second bulkhead is over-molded to securely hold the detonator wire.

Bridged bulkheads for a perforating gun assembly. The bridged bulkheads comprise a first bulkhead, a signal transmission pin residing within the first bulkhead, a second bulkhead, a detonator pin residing within the second bulkhead, and a bridge fixedly connecting and spacing apart the first bulkhead and the second bulkhead. Each of the bulkheads is fabricated from an electrically non-conductive material, while each of the pins is an electrically conductive pin. The bridge comprises a body connected to the first and second bulkheads. A signal transmission wire is connected to the signal transmission pin at the first end of the first bulkhead. At the same time, a detonator wire is connected to the detonator pin at the first end of the second bulkhead. The first bulkhead is over-molded to hold the signal transmission wire, while the second bulkhead is over-molded to securely hold the detonator wire.

A bulkhead for transmitting detonation signals. The bulkhead is designed for use with a perforating gun assembly. The bulkhead comprises an elongated tubular body having a first end, a second end opposite the first end, and a bore extending from the first end to the second end. The bulkhead also includes a signal pin residing within the bore of the bulkhead. The signal pin also has a first end, and a second end opposite the first end. An electrically conductive wire is connected to the second end of the signal pin at the second end of the bulkhead. The bulkhead also comprises an end piece extending from the second end of the bulkhead. The end piece closely holds the conductive wire in place. Preferably, the second bulkhead is over-molded to securely hold the detonator wire.

Embodiments of a low-voltage, non-primary explosive detonator (110) may include a detonator shell (120) having an open end (122), a closed end (124), and a hollow interior (125) between the open and closed ends. Some embodiments include a reinforcement area of the detonator shell. A pyrotechnical material is disposed within the hollow interior, and a main explosive load is disposed within the hollow interior in between the pyrotechnical material and the closed end. In some embodiments, one or both of the pyrotechnical material and the main explosive load may be multilayered, for example with a density gradient configured to accelerate deflagration. The detonator may further include a fuse head disposed at the open end and in proximity to the pyrotechnical material within the detonator shell.

Embodiments of a low-voltage, non-primary explosive detonator (110) may include a detonator shell (120) having an open end (122), a closed end (124), and a hollow interior (125) between the open and closed ends. Some embodiments include a reinforcement area of the detonator shell. A pyrotechnical material is disposed within the hollow interior, and a main explosive load is disposed within the hollow interior in between the pyrotechnical material and the closed end. In some embodiments, one or both of the pyrotechnical material and the main explosive load may be multilayered, for example with a density gradient configured to accelerate deflagration. The detonator may further include a fuse head disposed at the open end and in proximity to the pyrotechnical material within the detonator shell.