The present invention provides a method of making a two piece primer insert comprising: an upper primer insert portion comprising an upper primer bottom surface, an upper primer aperture through the upper primer bottom surface; a substantially cylindrical coupling element extending away from the upper primer bottom surface, and an interior surface; a lower primer insert portion comprising a lower primer bottom surface opposite a lower primer top surface having a primer recess, a lower primer aperture through the lower primer bottom surface, and a flange adapted to receive a polymer overmolding that extends circumferentially about an outer edge of the lower primer top surface; and an insert joint that links and aligns the upper primer bottom surface and the lower primer bottom surface to form a primer insert.

An improved process provides high-density pre-form billets that meet dimensional limitations required for case-load tooling. Previous isostatic fill procedures were improved in two ways to accommodate varying bulk densities or powder compositions. First, during the isostatic fill procedure, the powder fill is subject to both a high frequency vibration and a high amplitude, low frequency impulse. The combination of these two inputs is critical to ensure polymer bonded explosives pack to consistent densities. Second, unlike in conventional practices, the fill rate is kept constant throughout the entire fill process and the mold is completely filled by the time the required powder mass has been dispensed.

An automatic case fed priming tool preferably includes a primer insertion device, a primer die body and a primer feed trough. The automatic case fed priming tool is preferably retained in an automatic process press. The automatic process press includes a upper die carrier and a lower die carrier. The primer insertion device preferably includes a breach lock, a moving primer platform, a primer pin and a primer compression spring. The primer die body preferably includes a pin housing, a case push pin, an ejector compression spring, a case finger guide and a case ejector. The primer feed trough preferably includes a first trough half and a second trough half. The primer insertion device is retained in the lower die carrier. The primer die body is retained in the upper die carrier. An exit end of the primer feed trough is attached to the lower die carrier.

One embodiment of the present invention provides a making a polymeric ammunition having wicking texturing about the projectile end.

The present invention provides a method of making a subsonic ammunition cartridge having a polymeric casing body having a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is at least 10% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned in the body base and in communication with the propellant chamber.

An automatic ammunition reloading system includes an actuation assembly in communication with a control system. The actuation assembly is joined to a reloading press by attaching to a control segment of the ammunition press so as to put the reloading press in operative relation with the actuation assembly. The control system receives input from one or more press position sensors to determine an actuation distance of the control lever for a full stroke of the reloading press. The control system controls operation of the actuation assembly so as to power the reloading press.

The invention comprises a projectile, compliant with the U.S. Code of Federal Regulations and/or the United States Code, such as 18 U.S.C. § 921(a)(17)(B), which regulates bullet materials and mass fractions. For example, the invention is to a projectile comprising: (1) a metal core, such as a cobalt alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.

A method of encapsulating content with calcium alginate membrane to form a capsule. The method includes embedding sodium alginate into a traditional gelatin ribbon used in gelatin encapsulation, adding calcium to a fill material, encapsulating the fill material, and then denaturing the gelatin in the shell. An exemplary use of this method is to form throwable paintballs; however, other products could be formed using this process. A paintball formed by this process is also disclosed.

The present invention relates to a deformation and/or partial fragmentation projectile comprising a jacket and a two-part core arranged within the jacket and having a projectile front-sided core part and a projectile rear-sided core part, the core being attached to the jacket such that the projectile rear-sided core part is more strongly attached to the jacket than the projectile front-sided core part.

The present invention provides a subsonic ammunition cartridge including a polymeric casing body comprising a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is between 25 and 80% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned at the body base and in communication with the propellant chamber.