The invention relates to a method for replacing an exhaust aftertreatment component of an exhaust aftertreatment system in a vehicle or vessel. The exhaust aftertreatment system is delimited by an outer casing and comprises a first sleeve, which extends in an axial direction and contains a first exhaust aftertreatment component mounted directly in the first sleeve. The method comprises the steps of: removing the first exhaust aftertreatment component from the first sleeve, the first sleeve thereby remaining intact within the outer casing, providing a second exhaust aftertreatment component being mounted in a second sleeve, the second sleeve being configured to fit within the first sleeve, and mounting the second sleeve with the second exhaust aftertreatment component in the first sleeve by inserting the second sleeve into the first sleeve in the axial direction thereof.

An exhaust gas aftertreatment system for an internal combustion engine is disclosed. In one embodiment, the system has a first aftertreatment element including a first inlet region and a first outlet region, and a second aftertreatment element including a second inlet region and a second outlet region The first outlet region is connected to the second inlet region via at least one connection section, and the at least one connection section extends outside the first aftertreatment element. At least parts of the first inlet region and of the second inlet region are arranged in a common distributor housing.

Methods are provided for emissions control of a vehicle. In one example, a catalyst may include a cerium-based support material and a transition metal catalyst loaded on the support material, the transition metal catalyst including nickel and copper, wherein nickel in the transition metal catalyst is included in a monatomic layer loaded on the support material. In some examples, limiting nickel to the monatomic layer may mitigate extensive transition metal catalyst degradation ascribed to sintering of thicker nickel washcoat layers. Further, by utilizing the cerium-based support material, side reactions involving nickel in the transition metal catalyst with other support materials may be prevented.

Methods and systems are provided for an engine of a vehicle during a cold start. In one example, a method may include heating a catalyst of an exhaust aftertreatment device with a plurality of electric heaters during an unfueled engine operation. The engine may be operated as a pump to oscillate air across the exhaust aftertreatment device, thereby heating the air via the plurality of electric heaters which, in turn, heats the catalyst. A configuration of the catalyst may promote expedited light-off which may reduce emissions during the cold start.

A catalytic converter module assembly comprises a plurality of catalytic converter modules arranged in series such that gas may be fed through successive catalytic converter modules. Each catalytic converter module comprises a catalytic converter having one or more catalytic converter members arranged and configured for fluid contact with a gas, and a heat generator arranged close to and upstream of the catalytic converter. The heat generator and the catalytic converter are arranged in fluid communication and interconnected by connection means so as to form a unitary device. The invention allows for heating a gas flowing past the heat generator substantially immediately before the gas is exposed to the catalytic converter or catalytic converter member, whereby the efficiency of a catalytic converter is enhanced. The invention is particularly useful for cleaning non-combusted hydrocarbons, such as methane, carbon monoxide, or nitrogen oxides, in the exhaust gas.

Engine exhaust gas treatment article comprising a contoured honeycomb body (300) including a contoured outlet end face (316) are disclosed. Also disclosed are methods of manufacturing an engine exhaust gas treatment article.

A device for the post-treatment of the exhaust gas of an internal combustion engine comprises a conduit defining a passage for the flow of the exhaust gas and, from upstream to downstream of the conduit, an injector arranged to inject a reducing agent into the flow passage, and a purifying member. The injector is heated to heat the reducing agent prior to injection. The device further comprises a heating element arranged between the injector and the purifying member.

Methods and/or systems for operating an exhaust-gas aftertreatment system of an internal combustion engine include: setting the internal combustion engine to a diagnostic operating mode with relevant diagnostic operating parameters of the internal combustion engine are set to correspond with diagnostic default values; inducing a targeted, defined NH.sub.3 and/or NO.sub.X concentration change upstream of the filter; measuring the NH.sub.3 and/or NO.sub.X concentration change downstream of the filter; providing a correlating concentration comparison value; evaluating the concentration change on the basis of the respective concentration comparison value and predefined limit values; and diagnosing the SCR particle filter as defective if the evaluation yields that the concentration comparison value has overshot a predefined limit value.

A method for operating a heater system including a resistive heating element having a material with a non-monotonic resistivity vs. temperature profile is provided. The method includes heating the resistive heating element to within a limited temperature range in which the resistive heating element exhibits a negative dR/dT characteristic, operating the resistive heating element within an operating temperature range that at least partially overlaps the limited temperature range, and determining a temperature of the resistive heating element such that the resistive heating element functions as both a heater and a temperature sensor. The resistive heating element can function as a temperature sensor in a temperature range between about 500° C. and about 800° C., and the non-monotonic resistivity vs. temperature profile for the material of the resistive heating element can have a local maximum and a local minimum.

An exhaust aftertreatment device includes a housing defining an inlet and an outlet. A plurality of first substrate layers are positioned within the housing in fluid receiving communication with the inlet. The plurality of first substrate layers define a first flow direction, and the plurality of first substrate layers comprise a passive NOx adsorber washcoat. A plurality of second substrate layers are positioned within the housing with the first and second substrate layers being layered in alternating order. The plurality of second substrate layers define a second flow direction perpendicular to the first flow direction, and the plurality of second substrate layers comprise a selective catalytic reduction washcoat. A connecting passage is in fluid receiving communication with the plurality of first substrate layers and in fluid providing communication with the plurality of second substrate layers.