A system includes an engine block having a plurality of cylinder-piston combinations. At least one of the cylinder-piston combinations includes a cylinder, a piston positioned in the cylinder and coupled to a connecting rod, the piston having an internal cooling gallery about a circumference of the piston, an oil jet for introducing coolant into the cooling gallery, and at least one pressure sensor positioned within the piston to detect pressure fluctuations within the cooling gallery. The system includes a processor having a program coupled thereto. The processor is configured to detect cyclical pressure fluctuations within the cooling gallery, via the at least one pressure sensor, during a linear motion of the piston within the engine block, determine pressures that occur during the detected cyclical pressure fluctuations, and determine a fill ratio of coolant within the cooling gallery based on the determined pressures.

A system includes an engine block having a plurality of cylinder-piston combinations. At least one of the cylinder-piston combinations includes a cylinder, a piston positioned in the cylinder and coupled to a connecting rod, the piston having an internal cooling gallery about a circumference of the piston, an oil jet for introducing coolant into the cooling gallery, and at least one pressure sensor positioned within the piston to detect pressure fluctuations within the cooling gallery. The system includes a processor having a program coupled thereto. The processor is configured to detect cyclical pressure fluctuations within the cooling gallery, via the at least one pressure sensor, during a linear motion of the piston within the engine block, determine pressures that occur during the detected cyclical pressure fluctuations, and determine a fill ratio of coolant within the cooling gallery based on the determined pressures.

The present disclosure relates to a piston for a reciprocating-piston internal combustion engine, comprising a piston head and a piston barrel, wherein the piston head has an encircling ring belt with at least one ring groove for a piston ring and has, in the region of the ring belt, an encircling cooling duct. The cooling duct extends from the ring belt as far as a wall of the piston barrel in order to increase an oil film temperature of the oil film in the cylinder liner between the piston barrel and cylinder and to thereby reduce the piston barrel friction.

A piston for an internal combustion engine has a piston head, a pin boss with pin bores, and a piston skirt. The piston head has a combustion bowl, a ring belt with ring grooves, a circumferential cooling channel, and at least one diverter rod connected to the ring belt and extending into the cooling channel. The diverter rod diverts the spray of cooling oil within the cooling channel to achieve more uniform and efficient cooling of the piston during operation.

A piston for an internal combustion engine has a piston head, a pin boss with pin bores, and a piston skirt. The piston head has a combustion bowl, a ring belt with ring grooves, a circumferential cooling channel, and at least one diverter rod connected to the ring belt and extending into the cooling channel. The diverter rod diverts the spray of cooling oil within the cooling channel to achieve more uniform and efficient cooling of the piston during operation.

Pistons and piston assemblies for an internal combustion engine is provided. The piston assembly includes a piston coupled to a connecting rod with a piston pin. The piston pin includes a non-circular outer cross-sectional shape.

A piston formed of steel and/or cast iron for a heavy-duty diesel engine which includes an oil belt for controlling an oil film and thus achieving reduced oil consumption and carbon build-up is provided. The piston includes an uppercrown portion presenting a combustion surface, a ring belt depending from the combustion surface, pin bosses depending from the ring belt, and skirt panels depending from the ring belt and located diametrically opposite one another. The ring belt includes two ring grooves preferentially but accommodates a 3 ring groove version for containing piston rings. The oil belt is located axially below a pin bore on the pin bosses. The oil belt also has a convex shape extending continuously around a circumference of the piston.

A piston for an internal combustion engine includes a piston upper part and a piston lower part having a cooling channel including at least one inlet opening. A dam-type elevation is formed in the region of the at least one inlet opening through forging of the dam elevation in the cooling channel portion in the piston lower part. In one example, a funnel-shaped inlet contour is formed in the inlet opening by pre-forging. In one example, a V-shaped element is formed in the piston upper part cooling chamber portion in alignment with the inlet opening and used as a coolant jet splitter.

A piston for an internal combustion engine includes a piston upper part and a piston lower part having a cooling channel including at least one inlet opening. A dam-type elevation is formed in the region of the at least one inlet opening through forging of the dam elevation in the cooling channel portion in the piston lower part. In one example, a funnel-shaped inlet contour is formed in the inlet opening by pre-forging. In one example, a V-shaped element is formed in the piston upper part cooling chamber portion in alignment with the inlet opening and used as a coolant jet splitter.

A piston for an internal combustion engine and a method for producing a piston are disclosed. The piston includes an upper piston part and a lower piston part that together delimit a circumferential cooling channel for receiving a cooling medium both radially inside and radially outside. The upper piston part and the lower piston part are connected to one another via a radially outer weld connection and a radially inner weld connection. The radially outer weld connection includes a radially outer weld bead that projects radially inwards into the cooling channel for forming a deflection element for the cooling medium received in the cooling channel.