A system for determining a remaining useful life of a cooling component operatively connected to a prime mover. A controller performs a thermal strain analysis that includes determining the power output of the prime mover based upon sensor signals, determining a temperature output of the prime mover based upon the power output, determining a temperature at each of the plurality of analysis locations based upon the temperature output, determining a temperature difference based upon the temperature at each respective one of the plurality of analysis locations, and determining a thermal strain based upon the temperature difference. The controller repeats the thermal strain analysis at time intervals over a period of time, determines an accumulated damage for the cooling component based upon the thermal strain from each thermal strain analysis, and determines a remaining useful life of the cooling component based upon the material characteristics and the accumulated damage.

A cooling system for a vehicle, includes a first cooling circuit including a first coolant passage and a first pump. The first pump is provided in the first coolant passage to circulate coolant in the first cooling circuit so as to cool a first device to a first temperature. A second cooling circuit includes a second coolant passage and a second pump. The second pump is provided in the second coolant passage to circulate coolant in the second cooling circuit so as to cool a second device to a second temperature. The second temperature is lower than the first temperature. The coolant introduction passage connects the first cooling circuit and a connected portion of the second cooling circuit between the second device and a second radiator and upstream of the second device to supply the coolant in the first cooling circuit to the second cooling circuit.

Methods and systems are provided for regulating coolant flow in a vehicle cooling system during an engine startup event. In one example, a method may include, during an engine startup event, controlling a flowpath of an engine coolant in a vehicle cooling system via a passive valve and an actively regulatable valve, and responsive to an engine coolant temperature below a threshold at the engine startup event, isolating the flowpath of engine coolant to a subsection of the cooling system to enable rapid warming of the engine coolant without stagnating the engine coolant at an engine. In this way, engine coolant may be rapidly warmed at an engine startup event, via coolant flow isolation, rather than coolant flow stagnation, which may decrease uneven heating of engine system components, and which may thus prolong a functional lifetime of the engine system.

Out of connection passages connecting the engine cooling circuit and the intercooler cooling circuit, a coolant inflow passage is connected between downstream of a mechanical pump and also upstream of a main radiator of the engine cooling circuit, and downstream of a sub radiator and also upstream of an electric pump of the intercooler cooling circuit, and a coolant outflow passage is connected between downstream of the electric pump and also upstream of the sub radiator of the intercooler cooling circuit, and downstream of the mechanical pump and also upstream of the main radiator of the engine cooling circuit. An inter-cooling circuit valve is provided in the coolant inflow passage.

A warm-up device is provided in a cooling-water circuit, through which cooling water is circulated so as to pass through an engine. The warm-up device has a heat accumulating passage, in which a heat accumulating device is provided, and an accumulating-device bypassing passage bypassing the heat accumulating device. A waste-heat collecting device is provided in the cooling-water circuit so that heat is collected from exhaust gas from the engine and such collected heat is accumulated in the heat accumulating device. The cooling water is circulated through the heat accumulating device during a start-up operation of the engine in order to heat the cooling water flowing into the engine so as to quickly warm up the engine.

A control unit stores a correlation between a temperature difference T between an inlet temperature and an outlet temperature of a heat exchanger for cooling of cooling water, and the amount of thermal deformation occurring in the heat exchanger. At the time when the cooling water is supplied to the heat-exchanging flow path having the heat exchanger, the control unit refers to the temperature difference T and the correlation to obtain the volume of flow of the cooling water supplied to the heat-exchanging flow path so that the amount of thermal deformation is less than or equal to a threshold amount of thermal deformation set in advance.

An engine control system may include an engine including first and second banks, each of which includes a plurality of cylinders, first and second CDA devices provided to selectively deactivate the respective cylinders of the first or second bank, a first catalyst connected with the first bank, and a second catalyst connected with the second bank, a temperature measurer measuring a temperature of one of the first and second catalysts connected with a bank of which a CDA device among the first and second CDA devices is deactivated while one of the first and second CDA devices is being activated, and an engine controller deactivating an activated CDA device among the first and second CDA devices and activates the other CDA device when the measured temperature of the catalyst is higher than or equal to a reference temperature.