A golf club shaft system and golf club shaft possessing unique characteristics including flexural and torsional rigidity profiles.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion with an interior cavity and face portion, and weight portion and a wall portion on a bottom portion of the body portion extending into the interior cavity. A polymer material may be in the interior cavity located between and coupled to the wall portion and the weight portion. The wall portion may be farther from the face portion than to the weight portion. The weight portion may be closer to a front portion than to a rear portion of the body portion. A distance between the weight portion and the face portion may be greater than a distance between the weight portion and the wall portion. Other examples and embodiments may be described and claimed.

A golf club head includes a rear body having a crown member coupled to a sole member, and a front body coupled to the rear body to define a substantially hollow structure. The front body includes a strike face and a surrounding frame that extends rearward from a perimeter of the strike face. At least a portion of an outer wall of the club head comprises a thermoplastic composite having a plurality of lamina layers. The plurality of lamina layers include at least a fabric reinforced thermoplastic composite layer and a filled thermoplastic layer, and the fabric reinforced thermoplastic composite layer and the filled thermoplastic layer are directly bonded to each other without an intermediate adhesive.

The inventive fiber manufacturing process is particularly adapted for demanding applications such as sports racquets, including tennis racquets, badminton racquets and other sports applications. Because of the improved strength to weight ratio of components formed using the inventive method, a wide range of flexibility is achieved, allowing use of the inventive process to manufacture, for example, a fiber reinforced (for example, graphite) modular sports racquet, optionally provided with user-selectable weights and/or handle replacements. From the standpoint of the player, this allows a racquet frame featuring self customization. From the standpoint of a retailer, the benefit provided is reduction of inventory. The inventive fiber, for example graphite fiber) racquet frame is filled with a plastic foam and is formed using, for example, microencapsulation technology to time, generate and apply the pressure used to form the graphite composite material of which the racquet is comprised. Advantageously, inner and outer tubular members may be used to form the racquet frame, with the inner tubular member extending around the head of the racquet frame. This compares to the standard industry technique of air injection. The racquet is thus not hollow like conventional graphite racquets, and the walls therefore can be made thinner than those of existing graphite racquets still being of the same strength or being stronger, which gives the racquet exceptional performance. In addition, the overall dimensions of, for example the cross-section, of the racquet can also be reduced while still maintaining performance characteristics.

A multi-component golf club shaft possessing unique characteristics including flexural and torsional rigidity profiles.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion having an interior cavity and a front portion. The golf club head may include a face portion on the front portion and having a front surface and a back surface with a center portion and a perimeter portion at least partially surrounding the center portion. The golf club head may include a face bracket portion having at least one bracket arm with end portions attached to the perimeter portion. The golf club head may further include a face insert portion located between and coupled to the back surface of the face portion and to the face bracket portion. Other examples and embodiments may be described and claimed.

A golf club head includes a rear body having a crown member coupled to a sole member, and a front body coupled to the rear body to define a substantially hollow structure. The front body includes a strike face and a surrounding frame that extends rearward from a perimeter of the strike face. At least a portion of an outer wall of the club head comprises a thermoplastic composite having a plurality of lamina layers. The plurality of lamina layers include at least a fabric reinforced thermoplastic composite layer and a filled thermoplastic layer, and the fabric reinforced thermoplastic composite layer and the filled thermoplastic layer are directly bonded to each other without an intermediate adhesive.

A rebounding device for sports balls including a frame defining a frame opening, a net disposed within the frame opening, a cable extending around a perimeter of the net and a cable tensioning system configured to tension the cable around the perimeter of the net and thereby pull the net taut within the frame opening.

A racquet including a frame including a head portion, a handle portion, and a throat portion. The head portion is a tubular structure including inner and outer peripheral walls, each having inner and outer surfaces. The head portion of the racquet being formed of a fiber composite material. The fiber composite material includes a plurality of ply arrangements. Each includes a pair of plies defining first and second angles with respect to a composite axis. A section of the outer peripheral wall from the inner surface to the outer surface includes at least three ply arrangements overlaying each other, and the first and second angles of at least two of the at least three ply arrangements being at least 35 degrees. When the racquet is tested under a racquet torsional stability test, the racquet has an angular deflection of less than 5.5 degrees about a longitudinal axis.