A method for manufacturing a turbine wheel comprising casting the turbine wheel from an austenitic nickel-chromium-based superalloy, subjecting the cast turbine wheel to hot isostatic pressing and then subjecting a surface of the hot isostatically pressed turbine wheel to plastic deformation, wherein said hot isostatic pressing is effected at a pressure of 98 to 200 MPa and a temperature of 1160 to 1220 C. for a time period of 225 to 300 minutes. There is further described a hot isostatically pressed cast turbine wheel manufactured from an austenitic nickel-chromium-based superalloy, the turbine wheel having a plastically deformed surface; and a turbocharger incorporating such a turbine wheel.

A method for manufacturing a turbine wheel comprising casting the turbine wheel from an austenitic nickel-chromium-based superalloy, subjecting the cast turbine wheel to hot isostatic pressing and then subjecting a surface of the hot isostatically pressed turbine wheel to plastic deformation, wherein said hot isostatic pressing is effected at a pressure of 98 to 200 MPa and a temperature of 1160 to 1220 C. for a time period of 225 to 300 minutes. There is further described a hot isostatically pressed cast turbine wheel manufactured from an austenitic nickel-chromium-based superalloy, the turbine wheel having a plastically deformed surface; and a turbocharger incorporating such a turbine wheel.

A method of joining parts of the wastegate assembly, and a wastegate assembly includes an arm defining a hole. The wastegate assembly also includes a shaft. The shaft includes a first end disposed inside the hole of the arm. The shaft includes an outer surface defining a groove disposed inside the hole of the arm. The arm and the first end of the shaft are welded together to form a joint having a joint root region disposed adjacent to the groove. A turbocharger includes a compressor, a turbine and a rotating assembly driven by exhaust gas. The rotating assembly has a turbine wheel disposed inside the turbine and a compressor wheel disposed inside the compressor. The turbocharger further includes the wastegate assembly described above, and the wastegate assembly defines an opening configured to selectively redirect at least a portion of the exhaust gas to bypass the turbine wheel.

A method of joining parts of the wastegate assembly, and a wastegate assembly includes an arm defining a hole. The wastegate assembly also includes a shaft. The shaft includes a first end disposed inside the hole of the arm. The shaft includes an outer surface defining a groove disposed inside the hole of the arm. The arm and the first end of the shaft are welded together to form a joint having a joint root region disposed adjacent to the groove. A turbocharger includes a compressor, a turbine and a rotating assembly driven by exhaust gas. The rotating assembly has a turbine wheel disposed inside the turbine and a compressor wheel disposed inside the compressor. The turbocharger further includes the wastegate assembly described above, and the wastegate assembly defines an opening configured to selectively redirect at least a portion of the exhaust gas to bypass the turbine wheel.

The invention provides a vehicle engine system, comprising: a hydraulic pump for providing an oil supply during braking; an accumulator configured to: receive the oil supply during braking; store the oil supply under pressure; and release the oil supply under pressure during acceleration; and a turbo charger for receiving the oil supply released under pressure during acceleration.

A turbocharger includes a turbine housing defining a turbine housing interior, a turbine wheel disposed within the turbine housing interior, a shaft coupled to and rotatable by the turbine wheel, a compressor housing defining a compressor housing interior and a flow path, and a compressor wheel disposed within the compressor housing interior and coupled to the shaft. The compressor wheel has a hub coupled to the shaft, and a plurality of impeller blades extending radially from the hub. The plurality of impeller blades define an inducer end having an inducer diameter, and an exducer end having an exducer diameter greater than the inducer diameter. The inducer diameter and the exducer diameter establish a compressor trim. The compressor wheel also has a compressor wheel shroud disposed about the plurality of impeller blades. The compressor wheel shroud encloses the plurality of impeller blades to define a shroud interior.

A turbocharger includes a turbine housing defining a turbine housing interior, a turbine wheel disposed within the turbine housing interior, a shaft coupled to and rotatable by the turbine wheel, a compressor housing defining a compressor housing interior and a flow path, and a compressor wheel disposed within the compressor housing interior and coupled to the shaft. The compressor wheel has a hub coupled to the shaft, and a plurality of impeller blades extending radially from the hub. The plurality of impeller blades define an inducer end having an inducer diameter, and an exducer end having an exducer diameter greater than the inducer diameter. The inducer diameter and the exducer diameter establish a compressor trim. The compressor wheel also has a compressor wheel shroud disposed about the plurality of impeller blades. The compressor wheel shroud encloses the plurality of impeller blades to define a shroud interior.

There is provided a compact turbine-compressor assembly 25. The turbine-compressor assembly 25 includes a turbine wheel 39 with one or more turbine blades 41 and a compressor wheel 47 that includes one or more compressor blades 49. The compressor wheel 47 is concentric with the turbine wheel 39. Furthermore, the compressor wheel 47 and the turbine wheel 39 are not located at opposite ends of a common axle with a medial portion of the axle distancing them apart, as is the case with prior art turbine-compressor assemblies that are known. In contrast, the turbine wheel 39 and the compressor wheel 47 are located adjacent to each other and in one embodiment they axially overlap each other so that one nests within the other to thereby provide a compact arrangement. The turbine-compressor assembly 25 includes a first fluid path 67 which is configured to convey fluid, which will typically be air, through the turbine blades 41. The turbine-compressor assembly 25 also includes a second fluid path 77 which is configured to convey fluid, which will typically be air, through the compressor blades. The turbine-compressor assembly 25 is arranged so that the first fluid path 67 is distinct from the second fluid path 77 and vice-versa.

There is provided a compact turbine-compressor assembly 25. The turbine-compressor assembly 25 includes a turbine wheel 39 with one or more turbine blades 41 and a compressor wheel 47 that includes one or more compressor blades 49. The compressor wheel 47 is concentric with the turbine wheel 39. Furthermore, the compressor wheel 47 and the turbine wheel 39 are not located at opposite ends of a common axle with a medial portion of the axle distancing them apart, as is the case with prior art turbine-compressor assemblies that are known. In contrast, the turbine wheel 39 and the compressor wheel 47 are located adjacent to each other and in one embodiment they axially overlap each other so that one nests within the other to thereby provide a compact arrangement. The turbine-compressor assembly 25 includes a first fluid path 67 which is configured to convey fluid, which will typically be air, through the turbine blades 41. The turbine-compressor assembly 25 also includes a second fluid path 77 which is configured to convey fluid, which will typically be air, through the compressor blades. The turbine-compressor assembly 25 is arranged so that the first fluid path 67 is distinct from the second fluid path 77 and vice-versa.

A method for manufacturing a turbine wheel comprising casting the turbine wheel from an austenitic nickel-chromium-based superalloy, subjecting the cast turbine wheel to hot isostatic pressing and then subjecting a surface of the hot isostatically pressed turbine wheel to plastic deformation, wherein said hot isostatic pressing is effected at a pressure of 98 to 200 MPa and a temperature of 1160 to 1220 C. for a time period of 225 to 300 minutes. There is further described a hot isostatically pressed cast turbine wheel manufactured from an austenitic nickel-chromium-based superalloy, the turbine wheel having a plastically deformed surface; and a turbocharger incorporating such a turbine wheel.