An engine braking system includes a camshaft, a follower, an exhaust armature, a lever, and a hydraulically actuated piston. The camshaft includes at least one cam. The cam has a lobe and a brake bump. The follower engages the cam. The exhaust armature is coupled to the follower. The lever is coupled to the exhaust armature. The hydraulically actuated piston moves the lever. Hydraulic actuation of the piston causes a change in lash distance between the cam and the follower. In an engine brake mode, the follower contacts the cam throughout rotation of the cam.

An internal combustion engine operates so that it delivers zero or negative torque. The engine operates in either a deceleration cylinder cut off (DCCO) mode or skip cylinder compression braking mode. In the skip cylinder compression braking mode, selected working cycles of selected working chambers are operated in a compression release braking mode. Accordingly, individual working chambers are sometimes not fired and sometimes operated in the compression release braking mode while the engine is operating in the skip cylinder compression braking mode.

Systems and methods for managing excessive intake flow path pressure and counter flow are implemented to support enhanced engine braking applications, such as 2-stroke or 1.5-stroke engine braking implementations where the intake flow path may be exposed to excessive transient pressures in the combustion chamber during activation or deactivation of an engine brake. Intake throttle, exhaust gas recirculation (EGR) valve, intake manifold blow-off valve, compressor bypass valve, exhaust throttle, turbocharger geometry or turbocharger waste gate may be controlled to effectuate counter flow management separately or in combination. Excessive transient conditions may also be prevented or managed by sequential valve motion in which brake motion activation occurs first and then exhaust valve main event deactivation occurs second. Delay between brake activation and main event deactivation may be facilitated using mechanical and/or hydraulic implements as well as electronically.

Systems and methods for managing excessive intake flow path pressure and counter flow are implemented to support enhanced engine braking applications, such as 2-stroke or 1.5-stroke engine braking implementations where the intake flow path may be exposed to excessive transient pressures in the combustion chamber during activation or deactivation of an engine brake. Intake throttle, exhaust gas recirculation (EGR) valve, intake manifold blow-off valve, compressor bypass valve, exhaust throttle, turbocharger geometry or turbocharger waste gate may be controlled to effectuate counter flow management separately or in combination. Excessive transient conditions may also be prevented or managed by sequential valve motion in which brake motion activation occurs first and then exhaust valve main event deactivation occurs second. Delay between brake activation and main event deactivation may be facilitated using mechanical and/or hydraulic implements as well as electronically.

The invention relates to controlling engine braking of an internal combustion engine wherein the method includes setting the engine in an engine braking mode comprising i) interrupting fuel supply to a first cylinder, ii) restricting the flow of gas through an exhaust duct using an adjustable flow restricting member, and iii) controlling inlet and exhaust valves of the first cylinder in a compression-release mode comprising controlling the valves to compress gas in a combustion chamber when the piston moves towards the top dead center position (TDC) and release compressed gas into the exhaust duct when the piston is near the TDC. The method includes, prior to ii and iii: reducing a total gas mass flow rate through the engine by controlling, for at least one of valve, reducing a valve lift and/or adjusting a timing of a valve opening or closing so as to reduce the gas mass flow rate through the cylinder.

The invention relates to controlling engine braking of an internal combustion engine wherein the method includes setting the engine in an engine braking mode comprising i) interrupting fuel supply to a first cylinder, ii) restricting the flow of gas through an exhaust duct using an adjustable flow restricting member, and iii) controlling inlet and exhaust valves of the first cylinder in a compression-release mode comprising controlling the valves to compress gas in a combustion chamber when the piston moves towards the top dead center position (TDC) and release compressed gas into the exhaust duct when the piston is near the TDC. The method includes, prior to ii and iii: reducing a total gas mass flow rate through the engine by controlling, for at least one of valve, reducing a valve lift and/or adjusting a timing of a valve opening or closing so as to reduce the gas mass flow rate through the cylinder.

An internal combustion engine system includes an engine with a plurality of pistons housed in respective ones of a plurality of cylinders, an air intake system to provide air to the plurality of cylinders through respective ones of a plurality of intake valves, an exhaust system to release exhaust gas from the plurality of cylinders through respective one of a plurality of exhaust valves. A valve train is provided for cylinder deactivation of a first part of the plurality of cylinders and compression release braking on a second part of the plurality of cylinders.

An internal combustion engine system includes an engine with a plurality of pistons housed in respective ones of a plurality of cylinders, an air intake system to provide air to the plurality of cylinders through respective ones of a plurality of intake valves, an exhaust system to release exhaust gas from the plurality of cylinders through respective one of a plurality of exhaust valves. A valve train is provided for cylinder deactivation of a first part of the plurality of cylinders and compression release braking on a second part of the plurality of cylinders.

An internal combustion engine system includes an internal combustion engine, a controller, and an increased brake load event communicator. The internal combustion engine includes a first cylinder and a first cylinder deactivation prevention mechanism. The first cylinder is configured to be selectively activated and deactivated. The first cylinder deactivation prevention mechanism is configured to selectively prevent the first cylinder from being deactivated. The controller is communicable with the first cylinder deactivation prevention mechanism. The controller includes an increased brake load event detection module that is configured to selectively control the first cylinder deactivation prevention mechanism to prevent the first cylinder from being deactivated. The increased brake load event communicator is communicable with the controller. The increased brake load event detection module is configured to control the first cylinder deactivation prevention mechanism to prevent the first cylinder from being deactivated based on a communication from the increased brake load event communicator.

An internal combustion engine system includes an internal combustion engine, a controller, and an increased brake load event communicator. The internal combustion engine includes a first cylinder and a first cylinder deactivation prevention mechanism. The first cylinder is configured to be selectively activated and deactivated. The first cylinder deactivation prevention mechanism is configured to selectively prevent the first cylinder from being deactivated. The controller is communicable with the first cylinder deactivation prevention mechanism. The controller includes an increased brake load event detection module that is configured to selectively control the first cylinder deactivation prevention mechanism to prevent the first cylinder from being deactivated. The increased brake load event communicator is communicable with the controller. The increased brake load event detection module is configured to control the first cylinder deactivation prevention mechanism to prevent the first cylinder from being deactivated based on a communication from the increased brake load event communicator.