An engine includes a plurality of combustion cylinders configured to burn a fuel to power the engine, and a plurality of fuel injectors. Each of the fuel injectors is arranged to distribute fuel delivered from a fuel tank to one of the plurality of combustion cylinders. The engine also includes a controller programmed to adjust a fuel trim signal gain based on sensing exhaust flow downstream of the combustion cylinders. The controller is also programmed to monitor a cumulative misfire count for each of the plurality of combustion cylinders. The controller is further programmed to issue a prognosis message identifying a state of health of at least one of the plurality of fuel injectors in response to a fuel trim signal gain exceeding an adjustment threshold and a cumulative misfire count greater than a misfire threshold.

In one aspect, a method is described. An operational engine torque is calculated. The engine is operated in a skip fire manner to deliver the operational engine torque. A reference engine torque is calculated using a torque model. The torque model involves estimating torque at a working chamber level. The reference engine torque is compared to the calculated operational engine torque to assess the accuracy of the operational engine torque calculation. Various embodiments of the present invention involve software, devices, systems and engine controllers that are related to one or more of the above operations.

In one aspect, a method is described. An operational engine torque is calculated. The engine is operated in a skip fire manner to deliver the operational engine torque. A reference engine torque is calculated using a torque model. The torque model involves estimating torque at a working chamber level. The reference engine torque is compared to the calculated operational engine torque to assess the accuracy of the operational engine torque calculation. Various embodiments of the present invention involve software, devices, systems and engine controllers that are related to one or more of the above operations.

A method for checking the association of structure-borne noise sensors of an internal combustion engine having a plurality of cylinders, which internal combustion engine can be operated in diesel operation or with individualized gas injection and in the case of which internal combustion engine a structure-borne noise sensor is arranged in the region of each cylinder, wherein the output signals of the structure-borne noise sensors reflect a knock index and are captured by a computing unit, wherein the internal combustion engine is operated in order to perform the method. The output signals of all structure-borne noise sensors are determined during at least one working cycle, which is formed by two revolutions of a crankshaft, in the respective positions of the crankshaft. The output signal of a cylinder is compared with the average value or the median value of the output signals of other cylinders.

A method for checking the association of structure-borne noise sensors of an internal combustion engine having a plurality of cylinders, which internal combustion engine can be operated in diesel operation or with individualized gas injection and in the case of which internal combustion engine a structure-borne noise sensor is arranged in the region of each cylinder, wherein the output signals of the structure-borne noise sensors reflect a knock index and are captured by a computing unit, wherein the internal combustion engine is operated in order to perform the method. The output signals of all structure-borne noise sensors are determined during at least one working cycle, which is formed by two revolutions of a crankshaft, in the respective positions of the crankshaft. The output signal of a cylinder is compared with the average value or the median value of the output signals of other cylinders.

Methods and systems are provided for conducting a diagnostic routine of the fuel vapor system using pressure generated by raising or lowering a vehicle body element such as a hood or a trunk. In one example, by utilizing lift gate cylinders coupled to the hood or trunk, during raising a hood or trunk, the fuel vapor system may be evacuated and during lowering the hood or trunk, the fuel vapor system may be pressurized. A change in vacuum or higher pressure in the fuel vapor system may be monitored over a time period to detect any undesirable evaporative emissions from the fuel vapor system.

A ruggedized engine control module (ECU) system includes a plugin-pod, a connector configured to connect the plugin-pod to a connector of an ECU, and signal processing circuitry. The ruggedized ECU system further includes a ruggedized enclosure for the connector and the signal processing circuitry. The ruggedized enclosure is configured to mount the plugin-pod to the ECU. The connection circuit includes signal processing circuitry configured to receive signals from at least one of the connectors, process the signals, and output the processed signals. The ruggedized ECU is configured to dissipate heat from the signal processing circuitry.

A ruggedized engine control module (ECU) system includes a plugin-pod, a connector configured to connect the plugin-pod to a connector of an ECU, and signal processing circuitry. The ruggedized ECU system further includes a ruggedized enclosure for the connector and the signal processing circuitry. The ruggedized enclosure is configured to mount the plugin-pod to the ECU. The connection circuit includes signal processing circuitry configured to receive signals from at least one of the connectors, process the signals, and output the processed signals. The ruggedized ECU is configured to dissipate heat from the signal processing circuitry.

An electronic control unit for a vehicle includes a nonvolatile memory that is capable of erasing and writing data electrically, and capable of receiving a program to be written into the nonvolatile memory in units of a predetermined size by means of communication using a communication buffer. The electronic control unit for the vehicle uses communication buffers, the number of which is greater than the number of communication buffers used in an in-vehicle communication environment, to receive the program.

Disclosed is a combustion system design method based on a target heat release rate, which belongs to the technical field of diesel engine combustion chamber design. The method includes: obtaining an ideal heat release rate based on Sabathe-Miller cycle; simulating the ideal heat release rate based on a double-Wiebe function and obtaining the target heat release rate; constructing a mapping relation among the heat release rate, piston geometric parameters and fuel injection parameters, which includes target start of combustion being an function of fuel injection timing and ignition delay, premixed combustion parameters being functions of throat radius, injection pressure and nozzle diameter, and diffusion combustion being a function of piston pit depth; solving target piston geometric parameters and target fuel injection parameters based on the mapping relation; and then designing a combustion system. The method does not depend on experience and multi-scheme design, greatly shortens the combustion system design.