A process for removing webs formed on a wall of a central channel of a propellant charge, the process including removing webs by levelling the wall of the central channel of the propellant charge with a levelling tool installed on an articulated robotic arm during which the movements of the robot arm are controlled by a user interface which includes a controller configured to be used by a user; a force sensor measures the force applied by the levelling tool; a control unit connected to the force sensor regulates the movements of the robot arm by maintaining the force applied by the levelling tool below a first predetermined force threshold, the control unit also regulating the movements of the robot arm by maintaining a movement speed of the levelling tool which is below a predetermined speed threshold value.

A rocket booster has an annular shape, with a casing defining an annular space therewithin, and a solid rocket fuel in the annular spacing. The rocket booster also includes one or more nozzle pieces, mechanically coupled to the casing, that define one or more nozzles at the aft side of the rocket booster. The rocket booster may be mechanically coupled to an object protruding from the back of a fuselage of a flight vehicle, such as a missile. For example, the rocket booster may be placed around an aft turbojet nozzle of the flight vehicle. This allows the rocket booster to be used in situations where primary propulsion must be running both before and after (and perhaps during) the firing of the rocket booster.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

The first solid propellant is formed to have a columnar shape so as for a combustion surface to move to a first direction, and to have an end surface exposed to a combustion space. The surface of first solid propellant except for the end surface is covered with a barrier membrane. The position of combustion surface in the first direction is detected by a position sensor device in an always-on measurement or a fixed-point measurement. Based on the detected result, the consumption amount of the first solid propellant is estimated.

Various embodiments of a vortex hybrid motor system are described herein. In some embodiments, the vortex hybrid motor system can include a control system, a vortex hybrid motor, and an oxidizer injector. The oxidizer injector can be in fluid communication with a combustion zone defined by a fuel core and/or housing of the vortex hybrid motor. In some embodiments, at least one material regression sensor can be positioned along the fuel core and sensed data from the material regression sensors can be provided to the control system for determining one or more characteristics associated with the fuel core. The control system can control, based on the analyzed sensed data, the oxidizer injector for modulating an oxidizer flow rate delivered to the combustion zone to achieve a desired oxidizer-to-fuel ratio.

Various embodiments of a vortex hybrid motor system are described herein. In some embodiments, the vortex hybrid motor system can include a control system, a vortex hybrid motor, and an oxidizer injector. The oxidizer injector can be in fluid communication with a combustion zone defined by a fuel core and/or housing of the vortex hybrid motor. In some embodiments, at least one material regression sensor can be positioned along the fuel core and sensed data from the material regression sensors can be provided to the control system for determining one or more characteristics associated with the fuel core. The control system can control, based on the analyzed sensed data, the oxidizer injector for modulating an oxidizer flow rate delivered to the combustion zone to achieve a desired oxidizer-to-fuel ratio.

A method for non-destructively determining a mechanical property of a solid rocket motor propellant grain may comprise applying a force to a surface of the solid rocket motor propellant grain, wherein a deformation is formed on the surface of the solid rocket motor propellant grain in response to the applying, and calculating a value of the mechanical property of the solid rocket motor propellant grain based on the deformation. The force may be applied by moving a liquid into the perforation. This process may be performed over time to determine a lifespan of the propellant grain.

A method for non-destructively determining a mechanical property of a solid rocket motor propellant grain may comprise applying a force to a surface of the solid rocket motor propellant grain, wherein a deformation is formed on the surface of the solid rocket motor propellant grain in response to the applying, and calculating a value of the mechanical property of the solid rocket motor propellant grain based on the deformation. The force may be applied by moving a liquid into the perforation. This process may be performed over time to determine a lifespan of the propellant grain.

A motor has an oxidizer injector, the oxidizer injector is mainly suitable for using in a combustion chamber, the oxidizer injector has a body having a first runner assembly and a second runner assembly arranged along an axis, the first runner assembly injects oxidizer into the combustion chamber to form a forward swirl, and the second runner assembly injects oxidizer into the combustion chamber to form a reverse swirl, the axial torsion generated by the forward swirl and the axial torsion generated by the reverse swirl counteract each other, so as to solve the problem of axial torsion imbalance in the combustion chamber.