A method for non-destructively determining a mechanical property of a solid rocket motor propellant grain may comprise applying, via a gas, a force to a surface of the solid rocket motor propellant grain, wherein a deformation is formed on the surface of the solid rocket motor propellant grain in response to the applying, and measuring a pressure of the gas. This process may be performed over time to determine a lifespan of the propellant grain.

A vehicle comprising a structure, a plurality of heating sources, and a transport mechanism. The structure is comprised of multiple materials, a composite such that some of the material constituents can be extracted leaving behind others via application of energy (such as de-alloying). The extracted material or materials are configured to be re-purposed into a propellant. The plurality of heating elements surrounds or is embedded within the structure configured to convert the material into the propellant. The transport mechanism is configured to transport the propellant from the structure to a reservoir or to the propulsion system.

A rocket booster has an annular shape, with a casing defining an annular space therewithin, and a solid rocket fuel in the annular spacing. The rocket booster also includes one or more nozzle pieces, mechanically coupled to the casing, that define one or more nozzles at the aft side of the rocket booster. The rocket booster may be mechanically coupled to an object protruding from the back of a fuselage of a flight vehicle, such as a missile. For example, the rocket booster may be placed around an aft turbojet nozzle of the flight vehicle. This allows the rocket booster to be used in situations where primary propulsion must be running both before and after (and perhaps during) the firing of the rocket booster.

A rocket booster has an annular shape, with a casing defining an annular space therewithin, and a solid rocket fuel in the annular spacing. The rocket booster also includes one or more nozzle pieces, mechanically coupled to the casing, that define one or more nozzles at the aft side of the rocket booster. The rocket booster may be mechanically coupled to an object protruding from the back of a fuselage of a flight vehicle, such as a missile. For example, the rocket booster may be placed around an aft turbojet nozzle of the flight vehicle. This allows the rocket booster to be used in situations where primary propulsion must be running both before and after (and perhaps during) the firing of the rocket booster.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

A rocket motor for a gun-fired projectile is configured stiffen the burnable propellant in the rocket motor during burning and/or protect the rocket motor from the pressure that occurs during firing of the projectile from the gun. The rocket motor may include a rigid structure that is integrated into the burnable propellant grain to stabilize the burnable propellant grain during burning of the burnable propellant grain. The rigid structure has a matrix or truss-like shape that extends into the depth of the burnable propellant grain. The rocket motor may include a baffled end cap that covers a nozzle of the rocket motor. The end cap defines a baffled path through the end cap to dampen gas flow into the nozzle and prevent particles of the gun propellant from entering the rocket motor. A rocket motor may implement the rigid structure or the baffled end cap, or both structures.

A rocket motor for a gun-fired projectile is configured stiffen the burnable propellant in the rocket motor during burning and/or protect the rocket motor from the pressure that occurs during firing of the projectile from the gun. The rocket motor may include a rigid structure that is integrated into the burnable propellant grain to stabilize the burnable propellant grain during burning of the burnable propellant grain. The rigid structure has a matrix or truss-like shape that extends into the depth of the burnable propellant grain. The rocket motor may include a baffled end cap that covers a nozzle of the rocket motor. The end cap defines a baffled path through the end cap to dampen gas flow into the nozzle and prevent particles of the gun propellant from entering the rocket motor. A rocket motor may implement the rigid structure or the baffled end cap, or both structures.

An insulation material includes a matrix comprising a reaction product formed from a silicon carbide precursor resin and a silicon dioxide precursor resin. At least one filler, such as hollow glass microspheres and/or carbon fiber is dispersed within the matrix. A rocket motor includes a case, the insulation material within and bonded to the case, and a solid propellant within the case. An insulation precursor includes a silicon carbide precursor resin, a silicon dioxide precursor resin, and the at least one filler. Related methods are also disclosed.

An insulation material includes a matrix comprising a reaction product formed from a silicon carbide precursor resin and a silicon dioxide precursor resin. At least one filler, such as hollow glass microspheres and/or carbon fiber is dispersed within the matrix. A rocket motor includes a case, the insulation material within and bonded to the case, and a solid propellant within the case. An insulation precursor includes a silicon carbide precursor resin, a silicon dioxide precursor resin, and the at least one filler. Related methods are also disclosed.