An integrated propulsion system for hybrid rockets includes an oxidizer tank, a rocket engine, a pressurization device, a pressurization device and an oxidizer pipe and valve unit. The rocket engine is disposed within the oxidizer tank partially and located on a first side of the oxidizer tank. The pressurization device is disposed, at least in part, within the oxidizer tank, is located on a second side of the oxidizer tank opposite to the first side of the oxidizer tank, and is configured to regulate an overall pressure level within the oxidizer tank. The oxidizer pipe and valve unit is connected to the oxidizer tank and the rocket engine, and is configured to control feeding of an oxidizer from the oxidizer tank into the rocket engine.

A coupling system is utilized to form a multi-part rocket engine thrust compartment that maintains inner channels within walls of the thrust compartment for regenerative cooling. The coupling system includes an insert joint arranged between joint faces of a first segment and a second segment. The first segment and the second segment include inner edges that, when jointed together, form an inner wall. The joint insert is installed between the first segment and the second segment after the inner wall is formed and coupled to the first segment and the second segment. The joint faces of the first segment and the second segment include extending feature to form a flow passage along with cavities at least partially defined by the joint insert.

A method is provided for fabricating a coolant channel closeout jacket on a structure having coolant channels formed in an outer surface thereof. A line of tangency relative to the outer surface is defined for each point on the outer surface. Linear rows of a metal feedstock are directed towards and deposited on the outer surface of the structure as a beam of weld energy is directed to the metal feedstock so-deposited. A first angle between the metal feedstock so-directed and the line of tangency is maintained in a range of 20-90°. The beam is directed towards a portion of the linear rows such that less than 30% of the cross-sectional area of the beam impinges on a currently-deposited one of the linear rows. A second angle between the beam and the line of tangency is maintained in a range of 5-65°.

The subject of the invention is a detonation rocket engine comprising an annular detonation chamber (5) connected to the Aerospike nozzle (4) and lines (2, 3) for supplying propellant components connected to the detonation chamber (5). The detonation chamber (5) has a bottom (9) connecting the inner wall (10) and the outer wall (11) between which the outlet (6) is formed. At the outlet (6) of the detonation chamber (5) there are at least three evenly distributed centring elements (1) connecting the inner wall (10) and the outer wall (11) of the detonation chamber (5), with cooling channels (7) connected to one of the lines (2, 3) supplying the propellant components to the detonation chamber (5).

A combustion chamber including a diverging portion. The combustion chamber extends along a longitudinal axis and includes a fluid injection system from which there extends in a downstream direction a wall presenting a throat and a diverging portion situated downstream from the throat. The chamber further includes a tubular element surrounding the wall at least in part and configured to take up most of forces generated during operation of the chamber on the downstream end of the wall to transfer the forces to a structure situated upstream from the chamber.

According to one contemplated embodiment of the rocket engine invention, water is first pumped from a water tank through a rocket nozzle cooling heat exchanger wherein it is evaporated into said superheated steam. A generator supplies electricity to an electrolyzer that electrolyzes superheated steam into gaseous hydrogen and gaseous oxygen. The gaseous hydrogen and gaseous oxygen is employed for forming an annular curtain of secondary combustion in a divergent rocket engine. The secondary combustion gas surrounds a central thrust of combustion gas produced in an upstream combustion chamber by a primary injection of hydrogen/oxygen supplied from a liquid hydrogen tank and liquid oxygen tank. The rocket liquid hydrogen tank and liquid oxygen tank are pressurized by gaseous hydrogen and gaseous oxygen generated by the electrolyzer.

A propulsion assembly for a rocket includes a propellant tank configured to contain a propellant and an engine comprising a combustion chamber configured to subject the propellant to combustion and generate exhaust gases. The propulsion assembly further includes a supply circuit and an exhaust gas circuit. The supply circuit is disposed between the propellant tank and the combustion chamber, and the supply circuit is configured to supply the combustion chamber with the propellant. The exhaust gas circuit is disposed between the combustion chamber and the propellant tank, and the exhaust gas circuit is configured to convey at least part of the exhaust gases from the combustion chamber to the propellant tank to provide pressurization of the propellant tank.

Devices and methods of rocket propulsion are disclosed. In one aspect, a staged combustion liquid rocket engine with preburner and turbopump unit (TPU) integrated into the structure of the combustion chamber is described. An initial propellant mixture is combusted in a preburner combustion chamber formed as an annulus around a main combustion chamber, the combustion products from the preburner driving the turbine of the TPU and subsequently injected into the main combustion chamber for secondary combustion along with additional propellants, generating thrust through a supersonic nozzle. The preburner inner cylindrical wall is shared with the outer cylindrical wall of the engine's main combustion chamber and the turbine is axially aligned with the main combustion chamber. Liquid propellants supplied to the engine are utilized for regenerative cooling of the combustion chamber and preburner, where the liquid propellants are gasified in cooling manifolds before injection into the preburner and main combustion chamber.

A combustion chamber suitable in particular for use in an engine comprises a combustion space, a combustion space wall delimiting the combustion space, and a plurality of cooling channel webs extending from a surface of the combustion space wall which faces away from the combustion space and separating mutually adjacent cooling channels from one another. The cooling channel webs are each provided with a projection extending from an end face of the cooling channel webs which faces away from the combustion space. Furthermore, the combustion chamber comprises a plurality of cover elements, wherein each cover element extends along a longitudinal axis of a cooling channel delimited by two mutually adjacent cooling channel webs between the projections of the mutually adjacent cooling channel webs and is form-fittingly connected to the projections of the two mutually adjacent cooling channel webs in order to cover the cooling channel.

A thrust chamber liner includes a metallic combustion chamber having an annular protrusion extending radially away from an exterior surface of the combustion chamber adjacent to its injector opening. A metallic nozzle is coupled to the combustion chamber at its throat opening. A composite material encases the exterior surface of the combustion chamber, but is only bonded to the annular protrusion.