F02M37/043

Fuel Sending Unit Assembly and Operation

A fuel pump, is disclosed, including a power group having a housing, a coil, a pole piece and a movable armature; a valve group including a valve body, a plunger connected to the armature, a bushing in which the plunger is disposed, an inlet chamber, an outlet chamber, a pump chamber, an inlet valve disposed between the inlet chamber and the pump chamber and an outlet valve disposed between the pump chamber and the outlet valve; and an inlet filter coupled to a fluid inlet of the valve group. The inlet filter is disposed relative to the coil such that when the fuel pump is disposed within a fuel tank, a bottom of the inlet filter as oriented in the fuel tank is disposed above a fuel level in the fuel tank and the coil is at least partly submerged in the fuel.

Combined Inlet and Outlet Check Valve Seat

A valve assembly for a fluid pump includes a valve body; an inlet disk movably disposed in the valve body; an outlet disk movably disposed in the valve body; and a valve seat fixed within the valve body. The valve seat includes a first aperture defined axially through the valve seat in a radial central portion thereof, and one or more second apertures disposed at least partly around the first aperture. The inlet disk is biased in a closed position against the valve seat along a first surface thereof, the closed position of the inlet disk covering the one or more second apertures of the valve seat. The outlet disk is biased in a closed position against the valve seat along a second surface thereof.

Asymmetric Spring Valve Disk

A valve assembly for a fluid pump includes a valve body; a fluid inlet and a fluid outlet defined in the valve body; a valve seat; and an inlet disk disposed in the valve body having an inner portion, an outer portion fixed within the valve body, and a plurality of legs connected between the inner portion and the outer portion so that the inner portion is movable between a first position against the valve seat and a second position spaced apart from the valve seat. The connection between the legs, the inner portion and the outer portion provides a spring bias force to the inner portion against movement of the inner portion from the first position. The plurality of legs, the inner portion and the outer portion are configured such that the spring bias force is asymmetric as applied to the inner portion of the inlet disk.

Pump Valve Configuration and Assembly Method

A fluid pump valve assembly includes: a valve body; a fluid inlet and a fluid outlet defined in the valve body; an inlet disk and an outlet disk movably disposed in the valve body; and a valve seat fixed within the valve body and including a disk member including at least one first aperture defined axially through the disk member, and at least one second aperture defined axially through the disk member, the inlet disk and the valve seat forming at least part of an inlet valve and the outlet disk and the valve seat forming at least part of an outlet valve. An inlet chamber is disposed upstream of the inlet valve, a pump chamber is disposed between and in fluid communication with the inlet valve and the outlet valve, and an outlet chamber is disposed downstream of the outlet valve. The inlet chamber surrounds the outlet chamber.

FUEL PUMP SOLENOID HAVING HYDRAULIC DAMPING

A solenoid assembly of a fuel pump includes a housing; a pole piece disposed within the housing; an armature assembly movably disposed within the housing and including an armature and a plunger; and a coil disposed within the housing. A plurality of metal disks are disposed in a stacked arrangement, coupled to the pole piece and situated so as to be impacted by the armature during a full stroke of the armature assembly. The solenoid assembly further includes at least one fluid path in fluid communication with the region surrounding the metal disks, the at least one fluid path configured such that only a portion of a secondary swept volume of fuel associated with the armature assembly during operation of the fuel pump passes through the region and decelerates the armature assembly when the armature assembly moves towards the pole piece responsive to a current passing through the coil.

VARIABLE DISPLACEMENT FUEL PUMP BACKGROUND

A variable displacement fuel pump includes a pump body, a barrel disposed within the pump body, at least one piston disposed in the barrel, wherein the at least one piston is configured to reciprocate within the barrel, and an electronic control actuator operatively coupled to the barrel, wherein the control actuator rotates the barrel to a selected barrel angle relative to the at least one piston in response to a desired fuel flow.

METHOD TO CONTROL AN ELECTROMECHANICAL LINEAR ACTUATOR DEVICE FOR AN INTERNAL COMBUSTION ENGINE

A method is described to control an actuation profile of an electromechanical linear actuator device of an internal combustion engine designed to control the movement of a component; the internal combustion engine comprises a sensor, which faces the actuator device and is designed to detect the noise generated by the movement of the component; the method comprises the steps of acquiring, by means of the sensor, the intensity of a signal generated by the impact of the component against a limit stop; identifying a first listening window of the signal associated with said impact; calculating a noise index inside the listening window; comparing the noise index with a reference value; and controlling the actuation profile of the actuator device based on this comparison.

Valve device and high-pressure pump using the same
10107241 · 2018-10-23 · ·

A valve device is provided between a high-pressure pump and a fuel tank. A first valve member, an intermediate member and a second valve member are accommodated in a valve housing. The first valve member, which is arranged on a downstream side of the intermediate member, is biased by a first spring in a direction to a first valve seat formed in the intermediate member. The second valve member, which is arranged on an upstream side of the intermediate member, is biased by a second spring in a direction to a second valve seat formed in the intermediate member. When the first valve member is separated from the first valve seat, fuel flows in a forward direction from an upstream-side fuel passage to a downstream-side fuel passage. When the second valve member is separated from the second valve seat, the fuel flows in a reverse direction.

Fuel pump with an improved maximum-pressure valve for a direct-injection system
10094346 · 2018-10-09 · ·

Fuel pump for a direct-injection system and having: a pumping chamber; a piston; an intake channel regulated by an intake valve; a delivery channel regulated by a delivery valve; and a drain channel that originates in the delivery channel and is regulated by a maximum-pressure valve having: a shutter, a valve body provided with a valve seat, a calibrated spring for pushing the shutter against the valve seat, and a plate that is arranged in contact with the shutter on the opposite side of the valve seat; the plate of the maximum-pressure valve has a first annular groove, which is arranged around the shutter; and the valve body of the maximum-pressure valve has a second annular groove, which is arranged around the shutter and at least partially faces the first annular groove of the plate.

FUEL DELIVERY SYSTEM
20180283332 · 2018-10-04 ·

A fuel delivery system includes a fuel pump assembly, an extension tube, and an injection nozzle assembly. The fuel pump assembly includes a pumping chamber, an inlet valve configured to direct fuel to the pumping chamber, a piston configured to pressurize fuel in the pumping chamber, an electromagnetic actuator operatively coupled to the piston, and an outlet check valve configured to direct pressurized fuel out of the pumping chamber. The electromagnetic actuator is configured to produce a force sufficient to move the piston to pressurize fuel in the pumping chamber and direct pressurized fuel through the outlet check valve. The extension tube is located downstream of the outlet check valve, and the injection nozzle assembly is located downstream of the extension tube. The injection nozzle assembly includes a nozzle check valve configured to selectively permit pressurized fuel received from the outlet check valve through the extension tube to exit the fuel delivery system.