A valve for metering a fluid. An armature of the electromagnetic actuator is movable along a longitudinal axis of a valve needle, the movement of the armature relative to the valve needle being limited by a stop surface on the valve needle. The armature has a passage channel. The stop surface is on a stop element. The stop element and the armature are such that during operation there always remains an intermediate space, adjoining the valve needle, between the stop element and an end face of the armature facing the stop element. The stop surface lies, in a contact region, on the end surface of the armature facing the stop element when the armature and the stop surface come into contact during operation, the contact region being situated between the intermediate space and an opening of the passage channel when the armature and the stop surface come into contact.

An insert for use with a fuel injector comprises a shaft including a substantially cylindrical configuration defining a shaft cylindrical axis, a shaft radial direction, and a shaft diameter; and a head including a substantially cylindrical configuration defining a head cylindrical axis, a head radial direction, and a head diameter. The shaft and head may be attached to each other, the shaft cylindrical axis and the head cylindrical axis may be parallel to each other, the head diameter may be greater than the shaft diameter, and the shaft cylindrical axis may be spaced away from the head cylindrical axis.

The invention relates to a fuel injection valve for the intermittent injection of fuel into the combustion chamber of an internal combustion engine having a housing which has a high pressure chamber and a low pressure chamber. In addition, the fuel injection valve has a control chamber which is divided by means of a control valve into a first and a second control chamber. The control valve in turn has a valve guide and a valve insert, wherein an outflow throttle which connects the first control chamber to the second control chamber is arranged in the valve guide. According to the invention, the connection which is formed by way of the outflow throttle between the first control chamber and the second control chamber can be interrupted temporarily in a targeted manner.

A needle has a seal portion that contacts a valve seat, and is provided so as to be able to reciprocate inside a valve body. A sack chamber is formed between the seal portion and a recess. A seal portion is formed in a curved shape protruding in the axial direction of the needle. A distance between an inlet intersection and a needle intersection on a same virtual straight line is defined as a distance Dh, and a distance between the recess and the seal portion on an axis of the valve body is defined as a distance Ds. When the seal portion is in contact with the valve seat, the distance Dh is larger than the distance Ds (Dh>Ds).

Methods and systems are provided for a fuel injector. In one example, a system may include an injector comprising two or more passages shaped to flow a mixture in opposite directions before injecting the mixture.

An insert for use with a fuel injector comprises a shaft including a substantially cylindrical configuration defining a shaft cylindrical axis, a shaft radial direction, and a shaft diameter; and a head including a substantially cylindrical configuration defining a head cylindrical axis, a head radial direction, and a head diameter. The shaft and head may be attached to each other, the shaft cylindrical axis and the head cylindrical axis may be parallel to each other, the head diameter may be greater than the shaft diameter, and the shaft cylindrical axis may be spaced away from the head cylindrical axis.

A fuel injector includes a nozzle assembly having a nozzle case, and a concentric check assembly within the nozzle case. Transfer passages are formed in an outer check of the check assembly, and spray orifices are formed in the nozzle case. A fuel volume is formed between the outer check and an inner check, and the inner check is movable to fluidly connect the transfer passages to the fuel volume. The outer check is rotatable between a first angular orientation and a second angular orientation to fluidly connect separate sets of the transfer passages to separate sets of the spray orifices. Spray ducts are in spray path alignment with at least one of the sets of spray orifices.

The invention relates to an injection nozzle (1) for fuels, comprising a nozzle body (2), in which a pressure chamber (4) that can be filled with fuel under high pressure is formed, in which pressure chamber a piston-shaped nozzle needle (3) is arranged in such a way that the nozzle needle can be moved longitudinally. A sealing surface (6) is formed at one end of the nozzle needle (3) and an end face (9) is formed at the opposite end, wherein the sealing surface (6) interacts with a nozzle seat (5) in order to open and close at least one injection opening (8). A control chamber (10) that can be filled with fuel under changing pressure is bounded by the end face (9) of the nozzle needle (3) such that a force can be applied to the end face (9) in the direction of the nozzle seat (5) by means of the hydraulic pressure. The nozzle needle (3) has an elastic longitudinal segment (25), which has a longitudinal stiffness of less than 40,000 N/mm.

A method for hard machining at least one orifice into a heat-treated fuel system component can include mounting the component into a holding fixture. The at least one orifice can include a first orifice. The method can include determining a desired orifice size of the at least one orifice based on a desired flow rate. The method can include hard machining the first orifice into the component. The method can include forming a first portion of the first orifice. The method can include forming, at an end of the first portion, a second portion of the first orifice. A diameter of the second portion can be smaller than a diameter of the first portion. The method can include forming a corner between the first portion and the second portion. The corner can have an edge condition having a dimension of 50 microns or less.

A dual fuel system for an internal combustion engine includes a first fuel supply of a liquid pilot fuel, a primary fuel supply of a liquid primary fuel, and a dual fuel injector. The dual fuel injector includes a spill valve fluidly connected with a plunger cavity and movable to control a start of injection and an end of injection, and an admission valve. The admission valve is movable to admit a pilot fuel into the fuel injector, such that the pilot fuel is conveyed through an outlet check to form, within a primary fuel passage fluidly connected to the plunger cavity, a segmented fuel charge of leading pilot fuel and trailing primary fuel by displacing some of the primary fuel. The liquid pilot fuel may be a higher cetane/lower octane liquid fuel, and the primary fuel may be a lower cetane/higher octane liquid fuel.