A system for operating an electric turning machine (ETM) operatively connected to an internal combustion engine (ICE) are disclosed. An engine control unit (ECU) controls the ETM to operate as a motor with a first control strategy and as a generator with a second control strategy. The second control strategy is distinct from the first control strategy. The ECU controls switching the operation of the ETM from the first control strategy to the second control strategy when a sensor senses that a rotational speed of the ICE is equal to or above a minimum revolution threshold.

A startup control device controls a starter motor. The startup control device includes lock determination circuitry and motor control circuitry. The lock determination circuitry estimates a current value supplied to the starter motor based on a temperature of a battery, a remaining electricity amount in the battery, and an output voltage of the battery when the battery supplies electricity to the starter motor, determines a threshold period of time according to the current value estimated, and determines that an internal combustion engine does not start if a rotational speed of the internal combustion engine does not exceed a referenced speed within the threshold period of time after starting supplying electricity to the starter motor. The motor control circuitry stops supplying electricity to the starter motor when the lock determination circuitry determines that the internal combustion engine does not start after starting supplying electricity to the starter motor.

A system for a vehicle having an engine and a battery includes a memory and a controller. The memory has a predicted current expected to be provided by the battery for restarting the engine during a cranking event. The controller is configured to predict a minimum voltage of the battery expected during the cranking event based on the predicted current and to update the predicted current in the memory as a function of the predicted current and an actual current actually provided by the battery for restarting the engine during the cranking event.

A method and a system for operating an electric turning machine (ETM) operatively connected to an internal combustion engine (ICE) are disclosed. The ETM operates as a motor with a first control strategy and as a generator with a second control strategy, the second control strategy being distinct from the first control strategy. The system comprises an engine control unit adapted for controlling an operation of the ETM according to the first and second control strategies. Electric and assisted start procedures are available for starting the ICE by delivering electric power from a power source to the ETM which is co-axially mounted to a crankshaft of the ICE. Assisted start includes delivering the electric power to the ETM while a recoil starter is used to rotate the crankshaft. A manual start procedure is also available. The power source is charged by the ETM when the ICE is running.

A process for managing the re-start of an internal combustion engine in a Start and Stop system using an electric motor managed by an electric motor control unit (EMU), a first step of direct evaluation of the rotation regime of the crankshaft being provided by an internal combustion engine control unit (ECU) through a sensor put on the crankshaft: if the rotation regime is above a threshold corresponding to the sensor accuracy loss, in case of re-opening of the throttle valve said control unit of the combustion engine (ECU) continues to provide fuel and ignition; otherwise a crankshaft positioning step is provided by the electric motor control unit (EMU) comprising: a forward crankshaft rotation by a predetermined forward rotation angle; a detection of a possible piston stall state followed, in negative case, by an additional forward crankshaft rotation until reaching a maximum predetermined forward rotation angle; an inverse crankshaft rotation by a predetermined angle; and a detection of a possible piston stall state followed, in negative case, by an additional inverse crankshaft rotation until reaching a maximum predetermined inverse rotation angle.

A vehicle propulsion system includes an engine configured to be selectively activated to provide torque to propel the vehicle and a starter module coupled to the engine and configured to start the engine from an inactive state. The starter module includes a brushless electric machine to generate an output torque to crank start the engine. The starter motor also includes a pinion gear coupled to the electric machine, where the pinion gear is actuatable to selectively engage a cranking input of the engine. A controller assembly is programmed to cause actuation of the pinion gear to engage the cranking input of the engine and transfer a cranking torque to activate the engine.

A process for starting an internal combustion engine, providing the use of an electric motor acting on the driveshaft of the internal combustion engine, provides a positioning step, activated upon switching-off the engine, and a switching-on step, activated after a starting control, wherein said positioning step comprises: a forward rotation by a predetermined forward rotation angle; a detection of a possible stall state followed, in negative case, by an additional forward rotation until reaching a predetermined maximum forward rotation angle; an inverse rotation by a predetermined angle; and a detection of a possible stall state followed, in negative case, by an additional inverse rotation until reaching a predetermined maximum inverse rotation angle.

A process for managing the re-start of an internal combustion engine in a Start and Stop system using an electric motor managed by an electric motor control unit (EMU), a first step of direct evaluation of the rotation regime of the crankshaft being provided by an internal combustion engine control unit (ECU) through a sensor put on the crankshaft: if the rotation regime is above a threshold corresponding to the sensor accuracy loss, in case of re-opening of the throttle valve said control unit of the combustion engine (ECU) continues to provide fuel and ignition; otherwise a crankshaft positioning step is provided by the electric motor control unit (EMU) comprising: a forward crankshaft rotation by a predetermined forward rotation angle; a detection of a possible piston stall state followed, in negative case, by an additional forward crankshaft rotation until reaching a maximum predetermined forward rotation angle; an inverse crankshaft rotation by a predetermined angle; and a detection of a possible piston stall state followed, in negative case, by an additional inverse crankshaft rotation until reaching a maximum predetermined inverse rotation angle.

Methods and apparatuses for voltage dip stabilization in a motor vehicle are described herein. The apparatus of one embodiment includes a first connection for connecting the apparatus to an energy source, in particular to a vehicle battery and a second connection for connecting the apparatus to a starting apparatus of a motor vehicle. The apparatus also includes a current-limiting module for limiting a starter current, a control unit for driving the current-limiting module, and at least one starting process detector, which is connected to the control unit, for identifying a starting process. The control unit, on the basis of a starting process signal from the starting process detector, prompts the current-limiting module to carry out a starter current-limiting measure.

A startup control device controls a starter motor. The startup control device includes lock determination circuitry and motor control circuitry. The lock determination circuitry estimates a current value supplied to the starter motor based on a temperature of a battery, a remaining electricity amount in the battery, and an output voltage of the battery when the battery supplies electricity to the starter motor, determines a threshold period of time according to the current value estimated, and determines that an internal combustion engine does not start if a rotational speed of the internal combustion engine does not exceed a referenced speed within the threshold period of time after starting supplying electricity to the starter motor. The motor control circuitry stops supplying electricity to the starter motor when the lock determination circuitry determines that the internal combustion engine does not start after starting supplying electricity to the starter motor.