An integrated wireless data system and method for controlling and measuring operational data of a pumpjack system, for safety, health monitoring, and pump control is provided. The integrated wireless data system and method may be configured to allow for bi-directional communication with a central station to enable human intervention with pumpjack and to store pump parameters in a database for use in development of predictive maintenance techniques.

A method for evaluating data from a reciprocating downhole pump includes the steps of acquiring downhole position and load data, providing the position and load data to a processing unit, normalizing the position and load data, converting the position and load data to a calculated polar coordinate data set, evaluating the calculated polar coordinate data set to determine a condition or occurrence at the reciprocating pump, and outputting calculated key parameters for controlling and optimizing the reciprocating pump and beam pumping unit. The method further comprises a step of creating a library of reference data sets, comparing the calculated polar data set against the library of ideal and reference data sets, identifying one or more reference data sets that match one or more portions of the calculated polar data set, and outputting the probability of one or more of the known conditions within the calculated polar data set.

A method, a computer program product, and a system for pump control that incorporates software algorithms, artificial intelligence, subject matter expertise and hardware for the autonomous optimization of a rod pump in a producing oil well, including various systems. The subject of the invention that is named here The Rod Pump Surveillancer System, is a built in a Pump Controller and integrates themodels for generation and diagnostic classification of dynamometer cards, the Neural Fuzzy Logic Algorithm for a programmable logic controller functioning stand alone, or connected to an edge computer, a server at the office or in the cloud, and the program software for the Human Machine Interphase. The method includes a developed model to generate downhole dynamometer cards based on data from two sensors. A programmable logic controller and a Human Machine Interphase device is used to further enhance control capabilities.

A control system for operating a beam pumping unit includes a strain gauge and a beam pumping unit controller. The strain gauge is coupled to a Samson post of the beam pumping unit, and is configured to measure a Samson post strain. The beam pumping unit controller is coupled to the strain gauge and is configured to operate the beam pumping unit to induce a variable load on a rod of the beam pumping unit. The beam pumping unit controller is further configured to receive the Samson post strain from the strain gauge and compute the variable load based on the Samson post strain.

A counterweighted well pumping unit comprises two or more reversible motors, each of which is directly and operatively connected to a rotatable drive component mounted on a support structure positioned over a wellhead. For each motor, an elongate, flexible drive element is trained over the associated rotatable drive component, with one end of the flexible drive element connected to a counterweight assembly and the other end connected to a pump rod string associated with the wellhead. Actuation of the motors rotates the rotatable drive components, thus causing the drive elements to move the pump rod string and the counterweight assembly in opposite vertical directions. The rotational direction of the drive motors is alternated so as to alternate the directions of vertical movement of the pump rod string and the counterweight. The counterweight assembly may be concentric with or offset from the wellhead.

Disclosed are a digitized automatic control method for oil-pumping and a digitized balance-shifting pumpjack, said pumpjack comprising a main motor (15), a decelerator (8), a crank (9), a connecting rod (6), a walking walking beam (3), a balance arm (7), a derrick (5), a horsehead (2), a substructure (12), brake device (13), a beam hanger (1), a load sensor (17), a stroke process measurer, a safety stop device, and a digitized control box (14). A movable counterweight box (28) moves leftward and rightward on the balance arm (7), automatically balancing load at the suspension center in various operating conditions, and pumpjack's frequency of stroke is automatically adjusted according to variations in pump fullness. Features include safety and reliability, convenience of operation, enhanced oil well production, balance rates, energy conservation and consumption reduction.

A controller for operating a prime mover of a rod pumping unit includes a processor configured to operate the prime mover over a first stroke and a second stroke. The controller is further configured to compute a first motor torque imbalance value for the first stroke and engage adjustment of a counter-balance. The controller is further configured to estimate a second motor torque imbalance value for the second stroke. The controller is further configured to disengage adjustment of the counter-balance during the second stroke upon the second motor torque imbalance value reaching a first imbalance range.

A tool that is configured to align a polished rod within a carrier bar of a pumpjack is described. While this tool can include any suitable component, in some cases, it includes a cylindrical member having an internal conduit, such that the cylindrical member is configured to wrap around and receive the polished rod. In some cases, the cylindrical member has a top having a first outer diameter, and a bottom having a second, larger outer diameter. In some cases, a flange extends horizontally from the bottom of the cylindrical member, so as to be disposed at a bottom portion of the carrier bar when the cylindrical member is inserted into the carrier bar. In some cases, the cylindrical member comprises a slit that extends from the top to the bottom of the cylindrical member to allow the member to be opened and to receive the polished rod. Additional implementations are described.

A system and method for pumping formation fluids from a well using a sucker rod pumping system that prevents the pumping system from experiencing a floating rod condition. The sucker rod pumping system comprises a pump drive system, a rod string, and a downhole reciprocating pump driven by the rod string. The pump drive system is coupled to the rod string by a bridle. In addition, the sucker rod pumping system comprises a drive control system that controls the speed of the pump drive system during the downstroke. The drive control system is coupled to a load cell configured to provide a signal representative of load on the rod string. The drive control system controls the speed of the pump drive system during the downstroke based on the load on the rod string so that the rod string does not experience a floating rod condition.

A sucker rod pumping unit includes a surface beam pivotally coupled to a post assembly mountable on a multi-well pad; two horseheads, each of the two horseheads connected to a particular end of the surface beam, each of the two horseheads including a counterweight to the other of the two horseheads; two sucker rod assemblies, each of the two sucker rod assemblies attached to one of the two horseheads; and one rotary machine driveably coupled to the two sucker rod assemblies through the surface beam.